Tag Archives: gearbox motors

China Custom K Series Helical-Bevel Gearbox Reduction Bevel Gear Speed Reducer with Motors cvt gearbox

Product Description

K Series Helical-bevel gearbox reduction bevel gear speed reducer with motors

Product Description


Description: K Series Helical Bevel Gearbox

Overview
(1) Input mode: coupled motor, belted motor, input shaft or connection flange.
(2) Right angle output.
(3) Compact structure.
(4) Rigid tooth face.
(5) Carrying greater torque, high loading capacity.
(6) High precision gear, ensuring the unit to operate stably, smooth transmission.
(7) Low noise, long lifespan.
(8) Large overlap coefficient, abrasion resistant.

Detailed Photos

K series gear units are available in the following designs:
KAZ..Y..Short-flange-mounted helical-bevel gear units with hollow shaft
K…Y…Foot-mounted helical-bevel gear units with CHINAMFG shaft
KAT…Y…Torque-arm-mounted helical-bevel gear units with hollow shaft
KAB…Y…Foot-mounted helical-bevel gear units with hollow shaft
K(KF,KA,KAF,KAB,KAZ)S…Shaft input helical-bevel gear units
KA…Y…Helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)R..Y..Combinatorial helical-bevel gear units
KF…Y…Flange-mounted helical-bevel gear units with CHINAMFG shaft
KA(K, KF ,KAF ,KAZ)S…R…Shaft input combinatorial helical-bevel gear units
KAF…Y…Flange-mounted helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)…Y…When equipping the user’s motor or the special 1 ,the flange is required to be connected

The weights are mean values, only for reference.
Maximum torque means the biggest 1 of the maximum torque related to the different ratio for the specified size.

Rated Power:0.18KW~200KW
Rated Torque:Up to 50000N.m
Gear Arrangement:Bevel Helical Hardened Gearbox
Input Speed:50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio:5.36~192.18

Product Parameters

Structure:

K(-)
 
K(A) K(F) Input power range Output speed Output torque
Foot-mounted Hollow shaft 
output
Flange-mounted 0.18-200kw 0.1-270r/min Up to 50000Nm

Input power rating and maximum torque:

Size
 
38 48 58 68 78 88 98 108 128 158 168 188
Structure
 
K      KA           KF          KAF        KAZ          KAT           KAB                        
Input power rating(kw)
 
0.18~
3.0
0.18~
3.0
0.18~
5.5
0.18~
5.5
0.37~
11
0.75~
22
1.3~
30
3~
45
7.5~
90
11~
160
11~
200
18.5~
200
Ratio 5.36~
106.38
5.81~
131.87
6.57~
145.15
7.14~
44.79
7.22~
192.18
7.19~
197.27
8.95~
175.47
8.74~
141.93
8.68~
146.07
12.66~
150.03
17.35~1
64.44
17.97~
178.37
Maximum
Torque(N.m)
 
200 400 600 820 1550 2770 4300 8000 13000 18000 32000 50000

Gear unit weight:

Size
 
38 48 58 68 78 88 98 108 128 158 168 188
Weight
 
11 20 27 33 57 85 130 250 380 610 1015 1700

 

Packaging & Shipping

Company Profile

After Sales Service

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, environmental protection, logistics and etc.
4.Do you offer any visiting?
Yes! We sincerely invite you to visit us! We can pick you from airport, railway station and so on. Also, we can arrange housing for you. Please let us know in advanced.
5.Is your quality good?
Quality never tell lies, we’re theprofessional manufacturer and exporter of gear reducer and motor in Asia, who has been given license since 1982. Also, we had achieved ISO9001 and CE Certificate among all manufacturers.

 

Contact:

If you are interested in our product, welcome you contact me.
Our team will support any need you might have.
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Application: Motor, Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Four-Step
Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gear gearbox

How do gear reducers contribute to energy efficiency in machinery and equipment?

Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:

1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.

2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.

3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.

4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.

5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.

6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.

7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.

8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.

9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.

10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.

By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.

gear gearbox

What role do gear ratios play in optimizing the performance of gear reducers?

Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.

1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).

2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.

3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.

4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.

When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.

gear gearbox

How do gear reducers handle variations in input and output speeds?

Gear reducers are designed to handle variations in input and output speeds through the use of different gear ratios and configurations. They achieve this by utilizing intermeshing gears of varying sizes to transmit torque and control rotational speed.

The basic principle involves connecting two or more gears with different numbers of teeth. When a larger gear (driving gear) engages with a smaller gear (driven gear), the rotational speed of the driven gear decreases while the torque increases. This reduction in speed and increase in torque enable gear reducers to efficiently adapt to variations in input and output speeds.

The gear ratio is a critical factor in determining how much the speed and torque change. It is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driving gear. A higher gear ratio results in a greater reduction in speed and a proportionate increase in torque.

Planetary gear reducers, a common type, use a combination of gears including sun gears, planet gears, and ring gears to achieve different speed reductions and torque enhancements. This design provides versatility in handling variations in speed and torque requirements.

In summary, gear reducers handle variations in input and output speeds by using specific gear ratios and gear arrangements that enable them to efficiently transmit power and control motion characteristics according to the application’s needs.

China Custom K Series Helical-Bevel Gearbox Reduction Bevel Gear Speed Reducer with Motors   cvt gearbox	China Custom K Series Helical-Bevel Gearbox Reduction Bevel Gear Speed Reducer with Motors   cvt gearbox
editor by CX 2024-04-03

China Standard Metal Planetary Gearbox Power Transmission Gear Speed Reducer with Small Electric 12V-36V Motors synchromesh gearbox

Product Description

We are a factory specialized in metal parts hardware & metal gearbox geared motor through powder metallurgy process .We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Description:
Product Name : 8mm – 43mm low speed high torque geared motor / Speed reducer / steel gearbox
Gearbox Type: Planetary
Material: Steel 
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1…  optional
Gearbox diameter : 6mm , 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm ……
3V , 6V ,12V ,24V available .

Planetary Gearbox advantages:

  1. Provides high torque at slow speeds .
  2. The shafts are made up of hardened and tempered alloy steel .
  3. Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
  4. Low noise levels.
  5. Good quality taper roller bearings for input and output shafts .
  6. High efficiency .
  7. Increased repeatability . Its  Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
  8. Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
  9. Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
  10. Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
  11. Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
  12. Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
  13. Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.

PM process for custom metal planetary gearbox , geared motors .
The P/M process is an economical, environmentally clean, high production method for making parts exactly to or close to final dimensions.  With little or no machining operations required.
At present, parts with a complicated shape, tight-dimensional tolerances, controlled density and properties can be manufactured by powder metallurgy methods. A technological process of powder metallurgy ensures high flexibility in the selection of physiochemical properties and other requirements, including:

  1. Production of structural parts with complex shapes .
  2. Controlled porosity .
  3. High mechanical strength and resistance to vibrations .
  4. Controlled properties.
  5. High mechanical strength and resistance to vibrations.
  6. High manufacturing precision and good surface quality
  7. Large number of production series .
  8. Good tolerances .

Application:
monitor,automatic vending machine,automatic cruise control,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster,printers,conditioning damper actuator,Car tail gate electric putter,tooth brush,vibrator, sanitary ware,coffee machine,Sweeping robot,etc.
 

Custom geared motors , planet gears , metal gearbox 

 

Workshop

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Three-Step
Samples:
US$ 2/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gear gearbox

Are there any disadvantages or limitations to using gear reducer systems?

While gear reducer systems offer numerous advantages, they also come with certain disadvantages and limitations that should be considered during the selection and implementation process:

1. Size and Weight: Gear reducers can be bulky and heavy, especially for applications requiring high gear ratios. This can impact the overall size and weight of the machinery or equipment, which may be a concern in space-constrained environments.

2. Efficiency Loss: Despite their high efficiency, gear reducers can experience energy losses due to friction between gear teeth and other components. This can lead to a reduction in overall system efficiency, particularly in cases where multiple gear stages are used.

3. Cost: The design, manufacturing, and assembly of gear reducers can involve complex processes and precision machining, which can contribute to higher initial costs compared to other power transmission solutions.

4. Maintenance: Gear reducer systems require regular maintenance, including lubrication, inspection, and potential gear replacement over time. Maintenance activities can lead to downtime and associated costs in industrial settings.

5. Noise and Vibration: Gear reducers can generate noise and vibrations, especially at high speeds or when operating under heavy loads. Additional measures may be needed to mitigate noise and vibration issues.

6. Limited Gear Ratios: While gear reducers offer a wide range of gear ratios, there may be limitations in achieving extremely high or low ratios in certain designs.

7. Temperature Sensitivity: Extreme temperatures can affect the performance of gear reducer systems, particularly if inadequate lubrication or cooling is provided.

8. Shock Loads: While gear reducers are designed to handle shock loads to some extent, severe shock loads or abrupt changes in torque can still lead to potential damage or premature wear.

Despite these limitations, gear reducer systems remain widely used and versatile components in various industries, and their disadvantages can often be mitigated through proper design, selection, and maintenance practices.

gear gearbox

What maintenance practices are essential for prolonging the lifespan of gear reducers?

Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:

  • 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
  • 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
  • 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
  • 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
  • 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
  • 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
  • 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
  • 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
  • 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
  • 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.

By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.

gear gearbox

How do gear reducers handle variations in input and output speeds?

Gear reducers are designed to handle variations in input and output speeds through the use of different gear ratios and configurations. They achieve this by utilizing intermeshing gears of varying sizes to transmit torque and control rotational speed.

The basic principle involves connecting two or more gears with different numbers of teeth. When a larger gear (driving gear) engages with a smaller gear (driven gear), the rotational speed of the driven gear decreases while the torque increases. This reduction in speed and increase in torque enable gear reducers to efficiently adapt to variations in input and output speeds.

The gear ratio is a critical factor in determining how much the speed and torque change. It is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driving gear. A higher gear ratio results in a greater reduction in speed and a proportionate increase in torque.

Planetary gear reducers, a common type, use a combination of gears including sun gears, planet gears, and ring gears to achieve different speed reductions and torque enhancements. This design provides versatility in handling variations in speed and torque requirements.

In summary, gear reducers handle variations in input and output speeds by using specific gear ratios and gear arrangements that enable them to efficiently transmit power and control motion characteristics according to the application’s needs.

China Standard Metal Planetary Gearbox Power Transmission Gear Speed Reducer with Small Electric 12V-36V Motors   synchromesh gearbox	China Standard Metal Planetary Gearbox Power Transmission Gear Speed Reducer with Small Electric 12V-36V Motors   synchromesh gearbox
editor by CX 2023-10-16

China wholesaler R Series Motor Speed Reducer Helical Gearbox Electric Reverse Gear Box for Buggy Industry in Line Shaft Coaxial Geared Motors Auto Part Reducer Transmission gearbox design

Product Description

R series motor speed reducer helical gearbox electric reverse gear box for buggy industry in line shaft Coaxial geared motors auto part reducer transmission

 R helical concentric gearbox speed reducer decelerator has the features of high versatility,good combination and heavy loading capability, along with other merits such as easy to attain various transmission ratios, high efficiency, low vibrationand high permissible axis radial load. This series can not only be combined with various kinds of reducers and variators and meet the requirements, but also beadvantage of localization of related transmission equipment.
1) Output speed: 0.6~1,571rpm
2) Output torque: up to 18,000N.m
3) Motor power: 0.18~160kW
4) Mounted form: foot-mounted and flange-mounted mounting

Product Name SLR Series  Rigid Tooth  helical reducer 
Gear Material 20CrMnTi 
Case Material HT250
Shaft Material  20CrMnTi
Gear Processing Grinding finish by HOFLER Grinding Machines
Color  Customized
Noise Test Bellow 65dB

company information
 



 

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Type: Gear Reducer
Transport Package: Wooden Case
Samples:
US$ 999/Piece
1 Piece(Min.Order)

|
Request Sample

gear gearbox

Can you provide real-world examples of products that use gear reducer technology?

Certainly! Gear reducer technology is widely used in various industries and products to enhance performance and efficiency. Here are some real-world examples:

1. Industrial Machinery: Gear reducers are commonly used in manufacturing machinery, such as conveyor systems, material handling equipment, and assembly lines, where they help control speed and torque for precise operations.

2. Wind Turbines: Wind turbines utilize gear reducers to transform the low rotational speed of the wind turbine rotor into the higher speed needed for electricity generation, optimizing energy conversion.

3. Automotive Transmissions: Automobiles use gear reducers as part of their transmissions to optimize power delivery from the engine to the wheels, allowing the vehicle to operate efficiently at different speeds.

4. Robotics: Robotic systems rely on gear reducers to control the movement and articulation of robot arms, enabling precise and controlled motion for various applications.

5. Printing Presses: Gear reducers are integral to printing presses, ensuring accurate and synchronized movement of printing plates, rollers, and paper feed mechanisms.

6. Conveyor Belts: Conveyor systems in industries like mining, agriculture, and logistics use gear reducers to regulate the movement of materials along the conveyor belts.

7. Packaging Machinery: Gear reducers play a crucial role in packaging machines, controlling the speed and movement of packaging materials, filling mechanisms, and sealing components.

8. Cranes and Hoists: Cranes and hoists rely on gear reducers to lift heavy loads with precision and control, ensuring safe and efficient material handling.

9. Pumps and Compressors: Gear reducers are utilized in pumps and compressors to regulate fluid flow and pressure, optimizing energy usage in fluid transportation systems.

10. Agriculture Equipment: Tractors and other agricultural machinery use gear reducers to adjust the speed and power delivery for different tasks, such as plowing, planting, and harvesting.

These examples demonstrate the diverse applications of gear reducer technology across various industries, showcasing their role in enhancing efficiency, control, and performance in a wide range of products and systems.

gear gearbox

What role do gear ratios play in optimizing the performance of gear reducers?

Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.

1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).

2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.

3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.

4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.

When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.

gear gearbox

How do gear reducers contribute to speed reduction and torque increase?

Gear reducers play a crucial role in mechanical systems by achieving speed reduction and torque increase through the principle of gear ratios. Here’s how they work:

Gear reducers consist of multiple gears with different sizes, known as gear pairs. These gears are meshed together, and their teeth interlock to transmit motion and power. The gear ratio is determined by the ratio of the number of teeth on the input gear (driver) to the number of teeth on the output gear (driven).

Speed Reduction: When a larger gear (output gear) is driven by a smaller gear (input gear), the output gear rotates at a slower speed than the input gear. This reduction in speed is proportional to the gear ratio. As a result, gear reducers are used to slow down the rotational speed of the output shaft compared to the input shaft.

Torque Increase: The interlocking teeth of gears create a mechanical advantage that allows gear reducers to increase torque output. When the input gear applies a force (torque) to the teeth, it is transmitted to the output gear with greater force due to the leverage provided by the larger diameter of the output gear. The torque increase is inversely proportional to the gear ratio and is essential for applications requiring high torque at lower speeds.

By selecting appropriate gear ratios and arranging gear pairs, gear reducers can achieve various speed reduction and torque multiplication factors, making them essential components in machinery and equipment where precise control of speed and torque is necessary.

China wholesaler R Series Motor Speed Reducer Helical Gearbox Electric Reverse Gear Box for Buggy Industry in Line Shaft Coaxial Geared Motors Auto Part Reducer Transmission   gearbox design		China wholesaler R Series Motor Speed Reducer Helical Gearbox Electric Reverse Gear Box for Buggy Industry in Line Shaft Coaxial Geared Motors Auto Part Reducer Transmission   gearbox design
editor by CX 2023-10-07

China Standard Food Machine Stainless Steel Power Transmission Gear Reducer Worm Gearbox Speed Reduction for Gear Motors gearbox and motor

Product Description

Food Machine Stainless Steel Power Transmission Gear Reducer Worm Gearbox Speed Reduction for Gear Motors

Product Description

1. Light in weight and non-rusting.
2. Smooth in running, can work a long time in dreadful conditions.
3. High efficiency, low noise.
4. Good-looking in appearance, durable in service life, and small in volume.

Detailed Photos

 

 

Product Parameters

Stainless Steel Gearbox Model 030 ~ 090
Power 0.06kw ~ 4kw
Input speed 750rpm ~ 2000rpm
Reduction ratio 1/5 ~ 1/100
Input motor AC (1 phase or 3 phase) / DC / BLDC / Stepper / Servo
Output shaft Solid shaft / Hollow shaft / Output flange…
Dimension standard Metric size / Inch size
Material of housing Stainless steel 304
Accessories Flange / CZPT shaft / Torque arm / Cover …

 

Stainless Steel Motor Power 1/4HP~30HP
Frame Size IEC 63 ~ 180 B5 B14, NEMA 56 ~ 286TC
Motor Phase Single or Three
Voltage (208-230)230/460V
Poles 2, 4, 6, 8 poles
Protection Class IP69K
Cooling method TENV or TEFC
Mounting Type B14, B3, B5, B35, B34
Ambient Temperature -15 ~ +40 °C
Altitude ≤1000M
Material Stainless steel 304

 

Typical applications

Company Profile

Certifications

 

FAQ

Q: Can you make the reducer with customization?
A: Yes, we can customize per your request, like flange, shaft, configuration, material, etc.

Q: Do you provide samples?
A: Yes. A sample is available for testing.

Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.

Q: Do you provide technical support?
A: Yes. Our company have design and development team, we can provide technical support if you
need.

Q: How to ship to us?
A: It is available by air, or by sea, or by train.

Q: How to pay the money?
A: T/T and L/C are preferred, with a different currency, including USD, EUR, RMB, etc.

Q: How can I know the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Machinery
Function: Change Drive Torque, Speed Reduction
Layout: Right Angle
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|

Order Sample

1 pc per carton
Customization:
Available

|

Customized Request

China Standard Food Machine Stainless Steel Power Transmission Gear Reducer Worm Gearbox Speed Reduction for Gear Motors   gearbox and motor	China Standard Food Machine Stainless Steel Power Transmission Gear Reducer Worm Gearbox Speed Reduction for Gear Motors   gearbox and motor
editor by CX 2023-08-22

China manufacturer Gearbox Reducer Model Worm Speed Reducer Small Worm Gearboxes with Motors best automatic gearbox

Product Description

Cylindrical gear reducer (JB/T8853-2001) and bevel gear reducer (JB/T9002-1999) is XIHU (WEST LAKE) DIS.ANG the 2 series of hard tooth surface gear products, tooth surface with low carbon alloy steel hardening, grinding, has a large carrying capacity, high transmission efficiency, reliable operation, long service life, etc. Be applicable to the metallurgical, mining, transport, cement, construction, chemical industry, textile, light industry, etc.

 

Working conditions shall meet the following requirements:

  • highest input shaft speed is not more than 1500 RPM.
  • the gear meshing linear speed is not more than 25 m/s;
  • working environment temperature was minus 40 ~ 50 ºC.When working environment temperature is lower than 0 ºC, before the start of lubricating oil must be heated to 0 ºC and above. When the working environment temperature is higher than 45 ºC, heat insulation and cooling measures must be taken.

Model: ZSY280
Ratio: 7.6~67
Input speed(rpm): 750, 1000, 1500(could be changed according to customer)
Center distance(mm): 280

 

 

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Gear Shape: Cylindrical Gear
Step: Three-Step
Type: Gear Reducer
Customization:
Available

|

Customized Request

China manufacturer Gearbox Reducer Model Worm Speed Reducer Small Worm Gearboxes with Motors   best automatic gearbox	China manufacturer Gearbox Reducer Model Worm Speed Reducer Small Worm Gearboxes with Motors   best automatic gearbox
editor by CX 2023-08-16

China OEM G3 Series Helical Geared Unit Motors Gearbox with Great quality

Product Description

G3 series helical geared motor,
1. Two types of housing: Aluminum alloy and cast iron; Two kinds of frames: foot mounting and flange mounting. They are good-looking in appearance, suitable for universal mounting.
2. Helical gear with the high-10sile alloy material makes the construction more compact, housing smaller, efficiency higher, output torque larger.
3.Hardened facing & well finished transmission gear has the advantages : seldom distortion, high precision,stable transmission, lower noise, possible for continuous work under the dreadful conditions.
4.With 6 specification for the diameter of output shaft: Ø18,Ø22,Ø28,Ø32,Ø40,Ø50.
5.Two or three-stage transmission, large in ratio range, each single frame size with 14 ratios from 5:1 to 200:1.
6.Using high quality bearing prolongs the use life.
7.High-performance oil seal prevents the lubricant from leaki
ng back to the inner of motor.
8.Three-phase motor combined the standard and full-enclosed aluminum motor, which is good in waterproof, easy in heat dissipation, high in running efficiency.
9.Modular combination extends the transmission ratio from i=5:1 to 1400:1.

Power kw Output shaft Ratio Primary outline and dimension-mount
A F I J M O O1 P Q R S T U W X Y Y1
1 2
0.2 18 5/10/15/20/25 267 270 192.5 11 16.5 170 4 10 30 145 35 18 20.5 129 6 161 80 81
22 30/40 50/60 80/100 293 296 197.5 11 19 185 4 12 40 148 47 22 24.5 129 6 171.5 89.5 83.5
28 100/120 160/200 306 309.5 208.5 11 23.5 215 4 15 45 170 50 28 31 129 8 198.5 105.5 88

Application: Motor, Machinery
Function: Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step
Customization:
Available

|

Customized Request

gearbox

Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

China OEM G3 Series Helical Geared Unit Motors Gearbox   with Great quality China OEM G3 Series Helical Geared Unit Motors Gearbox   with Great quality
editor by CX 2023-06-01

China Gearboxes Hot sale NMRV NMRW NRV NRW series Worm Gear Speed Reducers Electric Motors Worm Reducer Gear motor Coupling gearbox drive shaft

Warranty: 1 yr
Applicable Industries: Lodges, Garment Retailers, Building Material Stores, Production Plant, Equipment Fix Outlets, Food & Beverage Factory, Farms, Restaurant, Property Use, Retail, Foodstuff Store, Printing Retailers, Building works , Energy & Mining, Foods & Beverage Shops, Advertising and marketing Company, Other
Bodyweight (KG): 6.35 KG
Tailored assist: OEM, ODM, OBM
Gearing Arrangement: Worm
Output Torque: 1.8-2430N.M
Input Pace: 750-1500rpm
Output Velocity: 14-280rpm
clolor: Blue/grey/silver
Packaging Information: Cartons and strong picket circumstance for sea transporation
Port: HangZhou,ZheJiang

MODEL NO.NMRV a hundred thirty a hundred and fiftyInstallationTorque Arm VarietyStepStepless
TypeWorm Equipment boxOutput Pace14.4-192rpmWarranty1 years
Transport package dealStandard Sea Worthy PackageInput Speed1440rpmLubricantSynthetic & Mineral
ColorRAL5571, Blue, SilverSealNAK seal from ZheJiang Worm20cr
Functions:1) Aluminum alloy die-casted gearbox2) Compact structure will save mounting space3) Highly accurate4) Runs ahead and backward5) High overload capacity6) Steady transmission with diminished vibration and noiseCharacteristics:1. Higher quality aluminum alloy quadrate circumstance .2. Large efficiency.3. Tiny dimensions, compact constructure and mild bodyweight.4. Mixture of 2 one-step worm gear pace reducers, conference the requirements of super pace ratio.Specialized Knowledge:1. Input electrical power: .06kW-15kW2. Output torque: 7.8-1195N.m3. Speed ratio: (5-a hundred) 5, 7.5, ten, fifteen, twenty, twenty five, thirty, forty, 50, 60, 80, 1004. Adapt for IEC, NEMA, SERVO Components:1. From RV25 up to RV105: Aluminium alloy housing.2. From RV110 to RV150: Forged iron housing.3. Seal: CZPT Seal from ZheJiang 4. Bearing :homemade BearingQuality manage:1.High quality assure: 1 year2.Certification of top quality: ISO9001:20083.Every single merchandise should be analyzed before packingColor:1. RAL55712. Blue3. Silver Packing & Supply Cartons and robust wooden scenario for sea transporation Organization Profile HangZhou SYS Transmission Co., Ltd. is a skilled company and distributor of pace reducer,gearbox, electric powered motor, gearmotor, screw jack, couplings and other transmission merchandise. We will serve buyers at property and abroad with expense-effective costs and steady top quality. Welcome domestic and international buyers to inquire and cooperate. FAQ 1. who are we?We are primarily based in ZHangZhoug, China, start from 2571,promote to Japanese Asia(55.00%),North The us(5.00%),Japanese Europe(5.00%),South Asia(5.00%). There are total about eleven-50 people in our office.2. how can we promise good quality?Usually a pre-creation sample prior to mass productionAlways ultimate Inspection before shipment3.what can you acquire from us?pace reducer,Gearbox,Electric motor,Gearmotor,Couplings4. why ought to you buy from us not from other suppliers?We have some outstanding salesman ( with a lot more than ten several years epxort knowledge)5. what solutions can we offer?Accepted Delivery Phrases: FOB,CFR,CIF,EXW,Express Delivery;Accepted Payment Currency:USD,EUR,CNYAccepted Payment Variety: L/C,D/P D/A,MoneyGram,PayPal,Western Union,CashLanguage Spoken:English,Chinese,Spanish,Arabic,Russian

Choosing a Gearbox For Your Application

The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
gearbox

Dimensions

Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.

Construction

The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
gearbox

Working

A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.

Advantages

Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
gearbox

Application

While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.

China Gearboxes Hot sale NMRV NMRW NRV NRW series Worm Gear Speed Reducers Electric Motors Worm Reducer Gear motor Coupling     gearbox drive shaft	China Gearboxes Hot sale NMRV NMRW NRV NRW series Worm Gear Speed Reducers Electric Motors Worm Reducer Gear motor Coupling     gearbox drive shaft
editor by czh

China manufacturer Custom Small Metal Planetary Gearbox Transmission Speed Reducer for Brush DC Motors BLDC Motors Stepper Motors with Free Design Custom

Merchandise Description

Description:
Product Title : 36mm Velocity reducer, planetary geared motor , metal gearbox , gearheads 
Gearbox Variety: Planetary gears 
Substance: Powder metallurgy Metal 
Gear Ratio : 5:1 , 10:1 , twenty:1 , 25:1 , 30:1 , forty:1 , 50:1 , sixty:1 ,70:1…100:1…  customised
Gearbox diameter : 6mm , 8mm,10mm , 12mm , 16mm , 22mm , 24mm , 32mm , 38mm , 42mm ……
3V , 6V ,12V ,24V offered .
Torque: 20 – fifty Nm, ten – 20 Nm, 5 – ten Nm,1 – 5 Nm, .5 – 1 Nm, .2 – .5 Nm, – .1 Nm, .1 – .2 Nm
D Shaft :4mm stainless steel output shaft
Color : Black & silver
RPM : 10, 20 , thirty , forty , 50 ,60
These Planetary Gearboxes are nominally 36mm in diameter with long lasting CZPT reversible DC motors.

We are a factory specialized in metal gearbox by way of powder metallurgy method & metal injection molding MIM method and dc motor .We companies with ODM/OEM gear motor design and style and improvement , an expecienced gearmotors producer.
Gears for gearbox , spur gears , helical gears . Gears are toothed wheels are made of metal or plastic and transmit movement when meshing with each and every other . 
There are brushed motors , with brushes made out of carbon .Brushless motor , stepper brushless DC motors .
 

A planetary (or epicyclical) gearbox uses epicyclical gears for pace reduction. It is composed of 1 or a lot more toothed wheels turning about a CZPT shaft. Every single rotates on its personal axis as well as revolving close to the central shaft. This provides great reduction capability in a small place, generating them frequent in computerized transmissions.These mechanisms are utilized anywhere effectiveness and high reduction ratios are needed in a modest space. Examples are automated transmissions and many industrial programs utilizing electrical equipment motors.
planetary gears also refer as epicyclic gearing consisting 3 aspects sun gear, world gear and ring equipment. Solar equipment is located at the center that transmits torque to earth gears orbiting all around the solar equipment. Both methods are located inside the ring gear. In the toothed formation solar and planet gears are externally mesh and ring equipment internally meshes. 
Planetary gear is located in many variation and preparations to fulfill a wide selection of pace-ratio in the deign specifications. Planetary equipment technique is use in may differ purposes this sort of as, clocks, lunar calendar, vehicle mirror, toys, gearhead motor, turbine motor and several a lot more.
Gear motors are utilised in applications that require decrease shaft velocity and increased torque output. This describes a wide variety of applications and situations, including many of the equipment and equipment we interact with on a everyday basis.

Planetary Gearbox advantages:

  • Coaxial arrangement of input shaft and output shaft
  • Load distribution to several planetary gears
  • High performance due to low rolling energy
  • Virtually unlimited transmission ratio alternatives owing to combination of several world stages
  • Suitable as planetary switching gear because of to fixing this or that portion of the gearbox
  • Likelihood of use as overriding gearbox
  • Favorable volume output
  • Suitability for a wide selection of application

Application :

  • Healthcare and CZPT Business
  • Electronics and Telecommunication Industry
  • Robotics Market
  • Automation Market
  • CNC, Machine, and Device Producing Industries
  • Vehicle, Textile, Printing, Foodstuff, and Metallurgical Industries

Gear motors for Family software :electric shaver, tooth brush, kitchen appliances, hair clipper, sewing machines, massager, vibrator, hair dryer, rubdown device, corn popper, scissor hair equipment, vacuum cleaner, backyard device, sanitary ware, window curtain, espresso equipment, whisk, smart closestool, Sweeping robot and and so forth.
For Automotive merchandise :conditioning damper actuator, doorway lock actuator, retractable rearview mirror, meters, optic axis manage gadget, head mild beam stage adjuster, car h2o pump, car antenna, lumbar help, EPB,Auto tail gate electric putter,electrical power liftgate and so on.
For Office automation products:OA equipment, scanners, printers, multifunction devices copy equipment, fax, FAX paper cutter, pc peripheral, financial institution device, Online video meeting and so on.
For Toys and types:radio management product, automated cruise control, ride-on toy and so on.
 

Geared motors for automatic device .

Custom made 36mm tiny geared motors , earth gearhead , reducer gears , steel gearbox , module gear motor system 

Workshop

Planetary gearboxes are used in a variety of events exactly where substantial efficiency and high reduction ratio are needed in a modest space. Featuring large precision and large torque-to-volume ratio, it is best for torque increase, deceleration, precise positioning and management of regenerative machinery. To ensure that the selected planetary gearbox is the greatest in shape for your software, it is essential to consider parameters these kinds of as torque, backlash and gear ratios when deciding on a planetary gearbox.
Gear reducers are also referred to as reducers. Mechanical add-ons, by both of these two names, are designed to minimize the electrical power transferred in between the motor and the machine amongst the rotational speeds (revolutions per minute). The reducer effectively minimizes the rotational speed made by the motor, thereby managing the velocity at which the equipment operates and growing the torque created by the motor. Multiplying the torque created by the motor boosts the machine’s available energy – a procedure recognized as “mechanical dominance”. In a greater context, gear reducers are generally instruments utilised to boost the performance of tools operation.

China manufacturer Custom Small Metal Planetary Gearbox Transmission Speed Reducer for Brush DC Motors BLDC Motors Stepper Motors     with Free Design Custom