Tag Archives: gear motors

China high quality Energy Efficient Helical Bevel Gear Motors Reducer with Output Shaft with Best Sales

Product Description

Energy Efficient Helical Bevel Gear Motors Reducer with Output Shaft

 

Product Description

K series gearbox is 1 kind of Helical Bevel type gearbox ,it is designed based on modularization , which bring many difference kinds of combinations ,mounting types ,and structure designs .The detail classification of ratio can meet various of working condition .High Transmission efficiency ,low energy consumption, superior performance . The hard tooth surface  gear use the high quality alloy steel , the process of carburizing and quenching, grinding ,which give it follow characters : Stable transmission , low noise and temperature  ,high loading ,long working life.  Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics,which widely use for industry equipment of metallurgy ,Building Material , Chemical , Mining , Oil, Transportation , Papermaking , Sugar making , engineering Machines ,etc.

 

1.Technical data:

Product Name

Energy Efficient Helical Bevel Gear Motors Reducer with Output Shaft

Power 0.12KW~200KW
Torque 10N · m ~ 50000N · m
Output speed 0.06 ~ 1090r/min
Reduction ratio 5.36~17396
Output speed 7 ~ 415r/min
Gear material 20CrMnTi alloy steel
Gear Processing Grinding finish by HOFLER Grinding Machines
Noise Test Below 65dB
Brand of bearings C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC
Temp. rise (Oil)(MAX 50ºC
Vibration ≤20µm
Housing hardness HBS190-240
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Machining precision of gears 5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 95%~96% (depends on the transmission stage)
Bearing output mode parallel output
Installation type and output mode Bottom seated type flange type installation, solid,hollow shaft output.
Input mode Direct motor, shaft input and connecting flange input
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Detailed Photos

 

 

Company Profile

 

< ABOUT TILI
HangZhou Tili Reducer Co, Ltd has been committed to provide High-quality hardensurface extruder gearbox since established In 2003. 
Since its establishment, we always been committed to creating High-quality products in the field of transmission in China and is determined to enter the global market the high-end market of the mechanical industry is based on technology, and industry serves the country. We have strong research and development capabilities and professional production team and elite salesteam have continuously innovated, we specialize in Planetary reducer, 4 series (R, K, F, S) reducers, CHINAMFG series single screw extruder reducer, DJYG series high torque extruder reducer, cycloidal reducer, sell well in Europe, USA, Japan, India, Brazil, Southeast Asia etc. 
Relying on the 20 years of industry accumulation, we hold our company’s vision of “sustainable operation”, based on quality and service, in the global competitive environment, we strive to meet customers’ quality requirements and strive for stable growth and strive for excellence. 
Adhere to the principle of integrity, grow together with customers, and share with employees. 
We’re pleased to get your inquiry and we will reply you as soon as possible. We stick to the principle of “Quality first, service first, continuous improvement and innovation to meet the customers” for the management and “Zero defect, zero complaints” as the quality objective.

< WORKSHOP
< QUALITY CONTROL

Certifications

 

 

Packaging & Shipping

Installation Instructions

 

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM  for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions,      Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances. 

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing. 

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. 

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Right Angle
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gear gearbox

Can gear reducers be customized for specific industrial needs and requirements?

Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:

1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.

2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.

3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.

4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.

5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.

6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.

7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.

8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.

By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.

gear gearbox

What factors should be considered when selecting the right gear reducer?

Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:

  • 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
  • 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
  • 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
  • 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
  • 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
  • 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
  • 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
  • 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
  • 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
  • 10. Cost: Compare the initial cost and long-term value of different gear reducer options.

By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.

gear gearbox

Can you explain the different types of gear reducers available in the market?

There are several types of gear reducers commonly used in industrial applications:

1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.

2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.

3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.

4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.

5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.

6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.

7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.

8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.

Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.

China high quality Energy Efficient Helical Bevel Gear Motors Reducer with Output Shaft   with Best Sales China high quality Energy Efficient Helical Bevel Gear Motors Reducer with Output Shaft   with Best Sales
editor by CX 2024-05-14

China Custom K Series Helical-Bevel Gearbox Reduction Bevel Gear Speed Reducer with Motors cvt gearbox

Product Description

K Series Helical-bevel gearbox reduction bevel gear speed reducer with motors

Product Description


Description: K Series Helical Bevel Gearbox

Overview
(1) Input mode: coupled motor, belted motor, input shaft or connection flange.
(2) Right angle output.
(3) Compact structure.
(4) Rigid tooth face.
(5) Carrying greater torque, high loading capacity.
(6) High precision gear, ensuring the unit to operate stably, smooth transmission.
(7) Low noise, long lifespan.
(8) Large overlap coefficient, abrasion resistant.

Detailed Photos

K series gear units are available in the following designs:
KAZ..Y..Short-flange-mounted helical-bevel gear units with hollow shaft
K…Y…Foot-mounted helical-bevel gear units with CHINAMFG shaft
KAT…Y…Torque-arm-mounted helical-bevel gear units with hollow shaft
KAB…Y…Foot-mounted helical-bevel gear units with hollow shaft
K(KF,KA,KAF,KAB,KAZ)S…Shaft input helical-bevel gear units
KA…Y…Helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)R..Y..Combinatorial helical-bevel gear units
KF…Y…Flange-mounted helical-bevel gear units with CHINAMFG shaft
KA(K, KF ,KAF ,KAZ)S…R…Shaft input combinatorial helical-bevel gear units
KAF…Y…Flange-mounted helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)…Y…When equipping the user’s motor or the special 1 ,the flange is required to be connected

The weights are mean values, only for reference.
Maximum torque means the biggest 1 of the maximum torque related to the different ratio for the specified size.

Rated Power:0.18KW~200KW
Rated Torque:Up to 50000N.m
Gear Arrangement:Bevel Helical Hardened Gearbox
Input Speed:50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio:5.36~192.18

Product Parameters

Structure:

K(-)
 
K(A) K(F) Input power range Output speed Output torque
Foot-mounted Hollow shaft 
output
Flange-mounted 0.18-200kw 0.1-270r/min Up to 50000Nm

Input power rating and maximum torque:

Size
 
38 48 58 68 78 88 98 108 128 158 168 188
Structure
 
K      KA           KF          KAF        KAZ          KAT           KAB                        
Input power rating(kw)
 
0.18~
3.0
0.18~
3.0
0.18~
5.5
0.18~
5.5
0.37~
11
0.75~
22
1.3~
30
3~
45
7.5~
90
11~
160
11~
200
18.5~
200
Ratio 5.36~
106.38
5.81~
131.87
6.57~
145.15
7.14~
44.79
7.22~
192.18
7.19~
197.27
8.95~
175.47
8.74~
141.93
8.68~
146.07
12.66~
150.03
17.35~1
64.44
17.97~
178.37
Maximum
Torque(N.m)
 
200 400 600 820 1550 2770 4300 8000 13000 18000 32000 50000

Gear unit weight:

Size
 
38 48 58 68 78 88 98 108 128 158 168 188
Weight
 
11 20 27 33 57 85 130 250 380 610 1015 1700

 

Packaging & Shipping

Company Profile

After Sales Service

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, environmental protection, logistics and etc.
4.Do you offer any visiting?
Yes! We sincerely invite you to visit us! We can pick you from airport, railway station and so on. Also, we can arrange housing for you. Please let us know in advanced.
5.Is your quality good?
Quality never tell lies, we’re theprofessional manufacturer and exporter of gear reducer and motor in Asia, who has been given license since 1982. Also, we had achieved ISO9001 and CE Certificate among all manufacturers.

 

Contact:

If you are interested in our product, welcome you contact me.
Our team will support any need you might have.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Four-Step
Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gear gearbox

How do gear reducers contribute to energy efficiency in machinery and equipment?

Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:

1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.

2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.

3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.

4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.

5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.

6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.

7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.

8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.

9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.

10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.

By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.

gear gearbox

What role do gear ratios play in optimizing the performance of gear reducers?

Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.

1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).

2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.

3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.

4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.

When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.

gear gearbox

How do gear reducers handle variations in input and output speeds?

Gear reducers are designed to handle variations in input and output speeds through the use of different gear ratios and configurations. They achieve this by utilizing intermeshing gears of varying sizes to transmit torque and control rotational speed.

The basic principle involves connecting two or more gears with different numbers of teeth. When a larger gear (driving gear) engages with a smaller gear (driven gear), the rotational speed of the driven gear decreases while the torque increases. This reduction in speed and increase in torque enable gear reducers to efficiently adapt to variations in input and output speeds.

The gear ratio is a critical factor in determining how much the speed and torque change. It is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driving gear. A higher gear ratio results in a greater reduction in speed and a proportionate increase in torque.

Planetary gear reducers, a common type, use a combination of gears including sun gears, planet gears, and ring gears to achieve different speed reductions and torque enhancements. This design provides versatility in handling variations in speed and torque requirements.

In summary, gear reducers handle variations in input and output speeds by using specific gear ratios and gear arrangements that enable them to efficiently transmit power and control motion characteristics according to the application’s needs.

China Custom K Series Helical-Bevel Gearbox Reduction Bevel Gear Speed Reducer with Motors   cvt gearbox	China Custom K Series Helical-Bevel Gearbox Reduction Bevel Gear Speed Reducer with Motors   cvt gearbox
editor by CX 2024-04-03

China Standard Metal Planetary Gearbox Power Transmission Gear Speed Reducer with Small Electric 12V-36V Motors synchromesh gearbox

Product Description

We are a factory specialized in metal parts hardware & metal gearbox geared motor through powder metallurgy process .We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Description:
Product Name : 8mm – 43mm low speed high torque geared motor / Speed reducer / steel gearbox
Gearbox Type: Planetary
Material: Steel 
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1…  optional
Gearbox diameter : 6mm , 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm ……
3V , 6V ,12V ,24V available .

Planetary Gearbox advantages:

  1. Provides high torque at slow speeds .
  2. The shafts are made up of hardened and tempered alloy steel .
  3. Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
  4. Low noise levels.
  5. Good quality taper roller bearings for input and output shafts .
  6. High efficiency .
  7. Increased repeatability . Its  Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
  8. Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
  9. Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
  10. Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
  11. Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
  12. Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
  13. Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.

PM process for custom metal planetary gearbox , geared motors .
The P/M process is an economical, environmentally clean, high production method for making parts exactly to or close to final dimensions.  With little or no machining operations required.
At present, parts with a complicated shape, tight-dimensional tolerances, controlled density and properties can be manufactured by powder metallurgy methods. A technological process of powder metallurgy ensures high flexibility in the selection of physiochemical properties and other requirements, including:

  1. Production of structural parts with complex shapes .
  2. Controlled porosity .
  3. High mechanical strength and resistance to vibrations .
  4. Controlled properties.
  5. High mechanical strength and resistance to vibrations.
  6. High manufacturing precision and good surface quality
  7. Large number of production series .
  8. Good tolerances .

Application:
monitor,automatic vending machine,automatic cruise control,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster,printers,conditioning damper actuator,Car tail gate electric putter,tooth brush,vibrator, sanitary ware,coffee machine,Sweeping robot,etc.
 

Custom geared motors , planet gears , metal gearbox 

 

Workshop

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Three-Step
Samples:
US$ 2/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gear gearbox

Are there any disadvantages or limitations to using gear reducer systems?

While gear reducer systems offer numerous advantages, they also come with certain disadvantages and limitations that should be considered during the selection and implementation process:

1. Size and Weight: Gear reducers can be bulky and heavy, especially for applications requiring high gear ratios. This can impact the overall size and weight of the machinery or equipment, which may be a concern in space-constrained environments.

2. Efficiency Loss: Despite their high efficiency, gear reducers can experience energy losses due to friction between gear teeth and other components. This can lead to a reduction in overall system efficiency, particularly in cases where multiple gear stages are used.

3. Cost: The design, manufacturing, and assembly of gear reducers can involve complex processes and precision machining, which can contribute to higher initial costs compared to other power transmission solutions.

4. Maintenance: Gear reducer systems require regular maintenance, including lubrication, inspection, and potential gear replacement over time. Maintenance activities can lead to downtime and associated costs in industrial settings.

5. Noise and Vibration: Gear reducers can generate noise and vibrations, especially at high speeds or when operating under heavy loads. Additional measures may be needed to mitigate noise and vibration issues.

6. Limited Gear Ratios: While gear reducers offer a wide range of gear ratios, there may be limitations in achieving extremely high or low ratios in certain designs.

7. Temperature Sensitivity: Extreme temperatures can affect the performance of gear reducer systems, particularly if inadequate lubrication or cooling is provided.

8. Shock Loads: While gear reducers are designed to handle shock loads to some extent, severe shock loads or abrupt changes in torque can still lead to potential damage or premature wear.

Despite these limitations, gear reducer systems remain widely used and versatile components in various industries, and their disadvantages can often be mitigated through proper design, selection, and maintenance practices.

gear gearbox

What maintenance practices are essential for prolonging the lifespan of gear reducers?

Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:

  • 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
  • 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
  • 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
  • 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
  • 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
  • 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
  • 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
  • 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
  • 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
  • 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.

By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.

gear gearbox

How do gear reducers handle variations in input and output speeds?

Gear reducers are designed to handle variations in input and output speeds through the use of different gear ratios and configurations. They achieve this by utilizing intermeshing gears of varying sizes to transmit torque and control rotational speed.

The basic principle involves connecting two or more gears with different numbers of teeth. When a larger gear (driving gear) engages with a smaller gear (driven gear), the rotational speed of the driven gear decreases while the torque increases. This reduction in speed and increase in torque enable gear reducers to efficiently adapt to variations in input and output speeds.

The gear ratio is a critical factor in determining how much the speed and torque change. It is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driving gear. A higher gear ratio results in a greater reduction in speed and a proportionate increase in torque.

Planetary gear reducers, a common type, use a combination of gears including sun gears, planet gears, and ring gears to achieve different speed reductions and torque enhancements. This design provides versatility in handling variations in speed and torque requirements.

In summary, gear reducers handle variations in input and output speeds by using specific gear ratios and gear arrangements that enable them to efficiently transmit power and control motion characteristics according to the application’s needs.

China Standard Metal Planetary Gearbox Power Transmission Gear Speed Reducer with Small Electric 12V-36V Motors   synchromesh gearbox	China Standard Metal Planetary Gearbox Power Transmission Gear Speed Reducer with Small Electric 12V-36V Motors   synchromesh gearbox
editor by CX 2023-10-16

China wholesaler R Series Motor Speed Reducer Helical Gearbox Electric Reverse Gear Box for Buggy Industry in Line Shaft Coaxial Geared Motors Auto Part Reducer Transmission gearbox design

Product Description

R series motor speed reducer helical gearbox electric reverse gear box for buggy industry in line shaft Coaxial geared motors auto part reducer transmission

 R helical concentric gearbox speed reducer decelerator has the features of high versatility,good combination and heavy loading capability, along with other merits such as easy to attain various transmission ratios, high efficiency, low vibrationand high permissible axis radial load. This series can not only be combined with various kinds of reducers and variators and meet the requirements, but also beadvantage of localization of related transmission equipment.
1) Output speed: 0.6~1,571rpm
2) Output torque: up to 18,000N.m
3) Motor power: 0.18~160kW
4) Mounted form: foot-mounted and flange-mounted mounting

Product Name SLR Series  Rigid Tooth  helical reducer 
Gear Material 20CrMnTi 
Case Material HT250
Shaft Material  20CrMnTi
Gear Processing Grinding finish by HOFLER Grinding Machines
Color  Customized
Noise Test Bellow 65dB

company information
 



 

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Type: Gear Reducer
Transport Package: Wooden Case
Samples:
US$ 999/Piece
1 Piece(Min.Order)

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Request Sample

gear gearbox

Can you provide real-world examples of products that use gear reducer technology?

Certainly! Gear reducer technology is widely used in various industries and products to enhance performance and efficiency. Here are some real-world examples:

1. Industrial Machinery: Gear reducers are commonly used in manufacturing machinery, such as conveyor systems, material handling equipment, and assembly lines, where they help control speed and torque for precise operations.

2. Wind Turbines: Wind turbines utilize gear reducers to transform the low rotational speed of the wind turbine rotor into the higher speed needed for electricity generation, optimizing energy conversion.

3. Automotive Transmissions: Automobiles use gear reducers as part of their transmissions to optimize power delivery from the engine to the wheels, allowing the vehicle to operate efficiently at different speeds.

4. Robotics: Robotic systems rely on gear reducers to control the movement and articulation of robot arms, enabling precise and controlled motion for various applications.

5. Printing Presses: Gear reducers are integral to printing presses, ensuring accurate and synchronized movement of printing plates, rollers, and paper feed mechanisms.

6. Conveyor Belts: Conveyor systems in industries like mining, agriculture, and logistics use gear reducers to regulate the movement of materials along the conveyor belts.

7. Packaging Machinery: Gear reducers play a crucial role in packaging machines, controlling the speed and movement of packaging materials, filling mechanisms, and sealing components.

8. Cranes and Hoists: Cranes and hoists rely on gear reducers to lift heavy loads with precision and control, ensuring safe and efficient material handling.

9. Pumps and Compressors: Gear reducers are utilized in pumps and compressors to regulate fluid flow and pressure, optimizing energy usage in fluid transportation systems.

10. Agriculture Equipment: Tractors and other agricultural machinery use gear reducers to adjust the speed and power delivery for different tasks, such as plowing, planting, and harvesting.

These examples demonstrate the diverse applications of gear reducer technology across various industries, showcasing their role in enhancing efficiency, control, and performance in a wide range of products and systems.

gear gearbox

What role do gear ratios play in optimizing the performance of gear reducers?

Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.

1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).

2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.

3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.

4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.

When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.

gear gearbox

How do gear reducers contribute to speed reduction and torque increase?

Gear reducers play a crucial role in mechanical systems by achieving speed reduction and torque increase through the principle of gear ratios. Here’s how they work:

Gear reducers consist of multiple gears with different sizes, known as gear pairs. These gears are meshed together, and their teeth interlock to transmit motion and power. The gear ratio is determined by the ratio of the number of teeth on the input gear (driver) to the number of teeth on the output gear (driven).

Speed Reduction: When a larger gear (output gear) is driven by a smaller gear (input gear), the output gear rotates at a slower speed than the input gear. This reduction in speed is proportional to the gear ratio. As a result, gear reducers are used to slow down the rotational speed of the output shaft compared to the input shaft.

Torque Increase: The interlocking teeth of gears create a mechanical advantage that allows gear reducers to increase torque output. When the input gear applies a force (torque) to the teeth, it is transmitted to the output gear with greater force due to the leverage provided by the larger diameter of the output gear. The torque increase is inversely proportional to the gear ratio and is essential for applications requiring high torque at lower speeds.

By selecting appropriate gear ratios and arranging gear pairs, gear reducers can achieve various speed reduction and torque multiplication factors, making them essential components in machinery and equipment where precise control of speed and torque is necessary.

China wholesaler R Series Motor Speed Reducer Helical Gearbox Electric Reverse Gear Box for Buggy Industry in Line Shaft Coaxial Geared Motors Auto Part Reducer Transmission   gearbox design		China wholesaler R Series Motor Speed Reducer Helical Gearbox Electric Reverse Gear Box for Buggy Industry in Line Shaft Coaxial Geared Motors Auto Part Reducer Transmission   gearbox design
editor by CX 2023-10-07

China Standard Food Machine Stainless Steel Power Transmission Gear Reducer Worm Gearbox Speed Reduction for Gear Motors gearbox and motor

Product Description

Food Machine Stainless Steel Power Transmission Gear Reducer Worm Gearbox Speed Reduction for Gear Motors

Product Description

1. Light in weight and non-rusting.
2. Smooth in running, can work a long time in dreadful conditions.
3. High efficiency, low noise.
4. Good-looking in appearance, durable in service life, and small in volume.

Detailed Photos

 

 

Product Parameters

Stainless Steel Gearbox Model 030 ~ 090
Power 0.06kw ~ 4kw
Input speed 750rpm ~ 2000rpm
Reduction ratio 1/5 ~ 1/100
Input motor AC (1 phase or 3 phase) / DC / BLDC / Stepper / Servo
Output shaft Solid shaft / Hollow shaft / Output flange…
Dimension standard Metric size / Inch size
Material of housing Stainless steel 304
Accessories Flange / CZPT shaft / Torque arm / Cover …

 

Stainless Steel Motor Power 1/4HP~30HP
Frame Size IEC 63 ~ 180 B5 B14, NEMA 56 ~ 286TC
Motor Phase Single or Three
Voltage (208-230)230/460V
Poles 2, 4, 6, 8 poles
Protection Class IP69K
Cooling method TENV or TEFC
Mounting Type B14, B3, B5, B35, B34
Ambient Temperature -15 ~ +40 °C
Altitude ≤1000M
Material Stainless steel 304

 

Typical applications

Company Profile

Certifications

 

FAQ

Q: Can you make the reducer with customization?
A: Yes, we can customize per your request, like flange, shaft, configuration, material, etc.

Q: Do you provide samples?
A: Yes. A sample is available for testing.

Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.

Q: Do you provide technical support?
A: Yes. Our company have design and development team, we can provide technical support if you
need.

Q: How to ship to us?
A: It is available by air, or by sea, or by train.

Q: How to pay the money?
A: T/T and L/C are preferred, with a different currency, including USD, EUR, RMB, etc.

Q: How can I know the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Machinery
Function: Change Drive Torque, Speed Reduction
Layout: Right Angle
Samples:
US$ 200/Piece
1 Piece(Min.Order)

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Order Sample

1 pc per carton
Customization:
Available

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Customized Request

China Standard Food Machine Stainless Steel Power Transmission Gear Reducer Worm Gearbox Speed Reduction for Gear Motors   gearbox and motor	China Standard Food Machine Stainless Steel Power Transmission Gear Reducer Worm Gearbox Speed Reduction for Gear Motors   gearbox and motor
editor by CX 2023-08-22

China Hangzhou WPKS FCKS High Quality Gear Motors Speed Reducers Worm Speed reducers Gearboxes Gear Reducers best automatic gearbox

Warranty: 1 calendar year
Relevant Industries: Resorts, Garment Outlets, Building Materials Shops, Production Plant, Machinery Fix Outlets, Meals & Beverage Factory, Farms, Cafe, Home Use, Retail, Meals Shop, Printing Shops, Development works , Vitality & Mining, Food & Beverage Stores, Advertising Organization, Other
Bodyweight (KG): 6.35 KG
Customized support: OEM, ODM, OBM
Gearing Arrangement: Worm
Output Torque: 1.8-2430N.M
Input Speed: 750-1500rpm
Output Velocity: 14-280rpm
clolor: Blue/Grey/Crimson
Packaging Information: Cartons and sturdy wooden scenario for sea transporation
Port: HangZhou,ZheJiang

MODEL NO.WPKS Installationworm gear VarietyStepStepless
TypeHangZhou Substantial High quality Equipment Motor Flange Mounting Worm Velocity reducer Gear boxOutput Pace14.4-192rpmWarranty1 several years
Transport package dealStandard Sea Deserving BundleInput Speed1440rpmLubricantSynthetic & Mineral
ColorBlue, YellowSealNAK seal from ZheJiang Worm20cr
WP worm reducer:WP worm equipment and worm reducer is produced on the basis of wd reducer, the worm is manufactured of forty five # high high quality metal after heattreatment processing and production, worm gear with tin bronze solid, use-resisting efficiency is great, particularly on thebearing potential is much more evident, is mainly utilized in plastics, metallurgy, beverage, mining, lifting transport, chemical reductiondrive building and other mechanical tools.WP worm reducer functions:1, sleek transmission, vibration, so that the effect and noise are tiny, deceleration ratio, vast flexibility, can be utilized withall varieties of mechanical products.2, can accomplish a huge transmission ratio by one phase transmission, compact framework, most sorts of reducer has betterself-locking, braking specifications of mechanical tools can conserve the brake gadget.3. The meshing friction loss of worm screw tooth and worm equipment tooth area is large, so the transmission effectiveness is lowerthan that of the gear, which is prone to heating and higher temperature.4. Larger demands for lubrication and cooling.5, excellent compatibility, worm equipment and worm are created in accordance with nationwide expectations, bearings, oil seals and otherstandard parts.6. Types of box human body: simple sort (box physique is vertical or horizontal structure with sole baseboard) and common variety (box bodyis rectangular, with fastened screw holes on several sides, with no sole baseboard or with sole baseboard mounted individually)7, the enter shaft connection method has the fundamental variety (one enter shaft and double enter shaft), with 2 kinds of motor flange.8. The place path of the output and enter axes is reduce and upper Output shaft up and down Enter axis up and down.9. Two or 3 reducer sets can be utilised to form multi-phase reducer to acquire the highest transmission ratio. Packing & Supply Packaging: In purchase to make sure the integrity of merchandise appearance, we will pick cartons, wooden pallets and picket pallets according to buyer requirements. ●Delivery time: Each reducer is manufactured and examined in accordance with stringent and fastened procedures to guarantee that the quality is correct prior to leaving the manufacturing facility and shipping on time. ●Transportation method: We will pick the most appropriate manner of transportation for our customers in accordance to the fat and dimension of the items. We can also pick the method of transportation according to the needs of our clients. ●Receiving and soon after-revenue services: Soon after acquiring the products, you should verify regardless of whether they are in very good issue. We will provide customers with excellent right after-product sales services. Company Profile HangZhou Suyishi Transmission Co., Ltd. is a expert manufacturer and distributor of velocity reducer,gearbox, electric motor, gearmotor, screw jack, couplings and other transmission products. We will provide consumers at property and abroad with value-effective prices and secure good quality. Welcome domestic and overseas clients to inquire and cooperate. FAQ 1. who are we?We are dependent in ZHangZhoug, China, begin from 2571,offer to Jap Asia(55.00%),North The united states(5.00%),Japanese Europe(5.00%),South Asia(5.00%). There are whole about eleven-fifty individuals in our office.2. how can we promise quality?Often a pre-generation sample just before mass productionAlways ultimate Inspection ahead of shipment3.what can you purchase from us?velocity reducer,Gearbox,Electric motor,Gearmotor,Couplings4. why ought to you purchase from us not from other suppliers?We have some superb salesman ( with much more than ten a long time epxort expertise)5. what providers can we give?Accepted Shipping Terms: FOB,CFR,CIF,EXW,Express Delivery;Accepted Payment Forex:USD,EUR,CNYAccepted Payment Variety: L/C,D/P D/A,MoneyGram,PayPal,Western Union,CashLanguage Spoken:English,Chinese,Spanish,Arabic,Russian

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
gearbox

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China Hangzhou WPKS FCKS High Quality Gear Motors Speed Reducers Worm Speed reducers Gearboxes Gear Reducers     best automatic gearbox	China Hangzhou WPKS FCKS High Quality Gear Motors Speed Reducers Worm Speed reducers Gearboxes Gear Reducers     best automatic gearbox
editor by czh

China Gearboxes Hot sale NMRV NMRW NRV NRW series Worm Gear Speed Reducers Electric Motors Worm Reducer Gear motor Coupling gearbox drive shaft

Warranty: 1 yr
Applicable Industries: Lodges, Garment Retailers, Building Material Stores, Production Plant, Equipment Fix Outlets, Food & Beverage Factory, Farms, Restaurant, Property Use, Retail, Foodstuff Store, Printing Retailers, Building works , Energy & Mining, Foods & Beverage Shops, Advertising and marketing Company, Other
Bodyweight (KG): 6.35 KG
Tailored assist: OEM, ODM, OBM
Gearing Arrangement: Worm
Output Torque: 1.8-2430N.M
Input Pace: 750-1500rpm
Output Velocity: 14-280rpm
clolor: Blue/grey/silver
Packaging Information: Cartons and strong picket circumstance for sea transporation
Port: HangZhou,ZheJiang

MODEL NO.NMRV a hundred thirty a hundred and fiftyInstallationTorque Arm VarietyStepStepless
TypeWorm Equipment boxOutput Pace14.4-192rpmWarranty1 years
Transport package dealStandard Sea Worthy PackageInput Speed1440rpmLubricantSynthetic & Mineral
ColorRAL5571, Blue, SilverSealNAK seal from ZheJiang Worm20cr
Functions:1) Aluminum alloy die-casted gearbox2) Compact structure will save mounting space3) Highly accurate4) Runs ahead and backward5) High overload capacity6) Steady transmission with diminished vibration and noiseCharacteristics:1. Higher quality aluminum alloy quadrate circumstance .2. Large efficiency.3. Tiny dimensions, compact constructure and mild bodyweight.4. Mixture of 2 one-step worm gear pace reducers, conference the requirements of super pace ratio.Specialized Knowledge:1. Input electrical power: .06kW-15kW2. Output torque: 7.8-1195N.m3. Speed ratio: (5-a hundred) 5, 7.5, ten, fifteen, twenty, twenty five, thirty, forty, 50, 60, 80, 1004. Adapt for IEC, NEMA, SERVO Components:1. From RV25 up to RV105: Aluminium alloy housing.2. From RV110 to RV150: Forged iron housing.3. Seal: CZPT Seal from ZheJiang 4. Bearing :homemade BearingQuality manage:1.High quality assure: 1 year2.Certification of top quality: ISO9001:20083.Every single merchandise should be analyzed before packingColor:1. RAL55712. Blue3. Silver Packing & Supply Cartons and robust wooden scenario for sea transporation Organization Profile HangZhou SYS Transmission Co., Ltd. is a skilled company and distributor of pace reducer,gearbox, electric powered motor, gearmotor, screw jack, couplings and other transmission merchandise. We will serve buyers at property and abroad with expense-effective costs and steady top quality. Welcome domestic and international buyers to inquire and cooperate. FAQ 1. who are we?We are primarily based in ZHangZhoug, China, start from 2571,promote to Japanese Asia(55.00%),North The us(5.00%),Japanese Europe(5.00%),South Asia(5.00%). There are total about eleven-50 people in our office.2. how can we promise good quality?Usually a pre-creation sample prior to mass productionAlways ultimate Inspection before shipment3.what can you acquire from us?pace reducer,Gearbox,Electric motor,Gearmotor,Couplings4. why ought to you buy from us not from other suppliers?We have some outstanding salesman ( with a lot more than ten several years epxort knowledge)5. what solutions can we offer?Accepted Delivery Phrases: FOB,CFR,CIF,EXW,Express Delivery;Accepted Payment Currency:USD,EUR,CNYAccepted Payment Variety: L/C,D/P D/A,MoneyGram,PayPal,Western Union,CashLanguage Spoken:English,Chinese,Spanish,Arabic,Russian

Choosing a Gearbox For Your Application

The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
gearbox

Dimensions

Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.

Construction

The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
gearbox

Working

A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.

Advantages

Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
gearbox

Application

While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.

China Gearboxes Hot sale NMRV NMRW NRV NRW series Worm Gear Speed Reducers Electric Motors Worm Reducer Gear motor Coupling     gearbox drive shaft	China Gearboxes Hot sale NMRV NMRW NRV NRW series Worm Gear Speed Reducers Electric Motors Worm Reducer Gear motor Coupling     gearbox drive shaft
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China OEM Gearmotor – Helical Shaftmount Gear Motors and Reducers for Cement Plant with Great quality

Product Description

Company  Profiles

     
-We are a major equipment motor producer
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a top producer of equipment motor and gearbox.
Given that 1991, we have specialised in producing a wide variety of equipment motor and gear box such as:
 

 

  • helical gear motor
  • helical bevel gear motor
  • parallel shaft helical equipment motor
  • helical worm gear motor
  • hoist drive
  • hefty-responsibility helical gearbox
  • heavy-obligation helical bevel gearbox
  • equipment motor for vehicle parking method
  • sprial bevel gearbox

Product Description
 

T sequence equipment motor are composed of 3 phases helical equipment and bevel equipment. Enter shaft and output shaft is 90°. 

Mounting placement: footed mounting, flange mounting, shaft mounting and so on.

Technical information:

Output pace:10 ~ 522 rpm

Rated output torque:10 ~ 48000 Nm

Motor electricity: .twelve ~ 200 KW

Solution Demonstrate

Merchandise Specification

Product attributes
1. T series helical bevel equipment motor permits higher-torque, wear-free of charge procedure.
2. Higher energy density, ware free of charge, extended support existence and numerous decreased backlash choices
3. As they also have a extended maintenance-free service lifestyle, they can be utilized in every single software with AC asynchronous motors, asynchronous and synchronous servomotors. 
General Specialized data
Housing materials HT250 high-energy solid iron
Housing hardness HBS190-240
Pinion materials 20CrMnTiH
Gear substance 20CrMnTiH
Surface hardness of gears HRC58°~sixty two °
Gear main hardness HRC33~40
Input/output shaft materials 40CrMnTiH
Input / Output shaft hardness HRC25~thirty
Machining precision of gears accurate grinding, 6~7 Grade
Lubricating oil GB L-CKC220
Heat treatment method tempering, cementiting, quenching, etc.
Efficiency 94%~96% (relies upon on the transmission phase) 
Noise (MAX) 60~68dB
Temp. rise  (MAX) 40°C 
Temp. rise (Oil)(MAX) 50°C
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China Prime brand name C&U,LYC,TMB or other makes asked for, SKF…..
Brand of oil seal CTY— ZheJiang or other brands asked for

Package

Plastic bag + wood carton

Certification

FAQ

Q: Can you print other shades?
Of course. Customized color can be printed on the gear motor according to your requirements.
Q: Is that manufacturing facility cost?
Sure. We CZPT you all costs are based mostly on manufacturing unit.
Q:  What is the life span? what is the ensure
The lifespan of equipment motor can achieve 5-20 years depending on diverse functioning conditions .The promise time is 1 yr soon after shipping and delivery.
Q: What paperwork are available?
A total assortment documents including structural drawings, packing list, installation manual and relative certificates can be presented. Moreover, customs declaration is supplied. We offer one-stop provider for you. 
Q: Is it capable to personalized?
sure, we could re-layout and make the equipment motor as your demands if the quantity is large.

Planetary gearboxes are utilized in a variety of events the place large efficiency and substantial reduction ratio are essential in a little space. That includes large precision and substantial torque-to-volume ratio, it is perfect for torque enhance, deceleration, precise positioning and handle of regenerative machinery. To guarantee that the selected planetary gearbox is the greatest fit for your application, it is crucial to consider parameters this kind of as torque, backlash and equipment ratios when picking a planetary gearbox.
When searching at a reducer vs a gearbox, often the only big difference is terminology. This is because all reducers are gearboxes. Nevertheless, not all gearboxes are retarders. This might seem challenging, but it is in fact fairly basic. A reducer is a gear set in between the motor and the machine. The purpose of the reducer is to minimize the rotational speed transferred between these two endpoints. The reducer amplifies and multiplies the torque (enter) developed by the motor. 2nd, a reducer, as the name suggests, lowers the pace of the enter (output in rpm) so that the output is the correct velocity. The term “gearbox” is just a generic time period utilized for the gear practice among the motor and the equipment. Consequently, all reducers are gearboxes. Nonetheless, not all gearboxes lessen input pace. Despite the fact that unheard of, gearboxes can actually enhance input speeds. By much the most widespread type of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.

China OEM Gearmotor - Helical Shaftmount Gear Motors and Reducers for Cement Plant     with Great quality

China OEM Hst-32 Harmonic Drive High Gear Ratios Wave Reducer High Rigidity Servo and Stepper Motors with Good quality

Item Description

Merchandise Description:

1. Flexspline is a hollow flanging standard cylinder construction.

2. There is a large-diameter hollow shaft hole in the center of the cam of the wave generator. The internal design and style of the reducer has a help bearing.

3. It has a completely sealed construction and is easy to put in. It is very suitable for occasions in which the wire needs to be threaded from the centre of the reducer.
 

Rewards:
1. High precision,high torque
two. Devoted specialized personnel can be on-the-go to provide design and style solutions
three. Factory direct revenue fine workmanship durable good quality assurance
four. Item quality troubles have a a single-yr guarantee time, can be returned for alternative or fix

Firm profile:

 

HangZhou CZPT Technological innovation Co., Ltd. established in 2014, is committed to the R & D plant of large-precision transmission elements. At present, the annual generation ability can reach 45000 sets of harmonic reducers. We firmly believe in good quality initial. All back links from raw supplies to completed products are strictly supervised and controlled, which gives a sound foundation for product quality. Our items are marketed all over the region and overseas.

The harmonic reducer and other high-precision transmission elements had been independently designed by the company. Our firm spends 20% of its product sales every calendar year on the analysis and advancement of new technologies in the industry. There are 5 folks in R & D.

Our advantage is as under:

1.7 many years of advertising experience

2. 5-individual R & D crew to give you with complex support

three. It is sold at house and overseas and exported to Turkey and Ireland

4. The merchandise high quality is confirmed with a one particular-12 months warranty

five. Goods can be tailored

Toughness factory:

Our plant has an complete campus The variety of workshops is around 300 Whether it is from the generation of uncooked resources and the procurement of raw resources to the inspection of concluded goods, we are carrying out it ourselves. There is a comprehensive manufacturing system

HST-III Parameter:

Model Speed ratio Enter the rated torque at 2000r/min Allowed peak torque at start off quit The allowable highest of the typical load torque Maximum torque is permitted in an instantaneous Allow the maximum pace to be entered Common input speed is allowed Back gap layout daily life
NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
14 50 six.2 .six twenty.seven two.one 7.nine .7 forty.3 4.one 7000 3000 ≤30 10000
eighty 9 .nine 27 two.7 12.seven 1.3 fifty four.1 5.5
one hundred 9 .9 32 3.three 12.seven 1.three sixty two.one 6.three
17 50 eighteen.4 one.9 39 4 29.9 three eighty.5 eight.2 6500 3000 ≤30 15000
eighty 25.3 2.6 forty nine.5 five 31 3.two a hundred.one ten.2
one hundred 27.6 two.8 62 six.three 45 four.six 124.2 twelve.7
20 fifty 28.8 two.nine sixty four.four six.6 39 four 112.seven 11.5 5600 3000 ≤30 15000
eighty 39.one four 85 eight.8 fifty four five.5 146.one 14.9
a hundred 46 4.seven ninety four.three nine.6 fifty six five.eight 169.one seventeen.two
120 46 4.seven one hundred ten.2 56 five.8 169.one 17.two
160 forty six 4.7 100 ten.two 56 five.8 169.1 seventeen.two
25 50 forty four.nine 4.six 113 eleven.5 63 6.five 213.9 21.8 4800 3000 ≤30 15000
80 seventy two.five 7.four 158 16.one 100 ten.2 293.three 29.9
one hundred 77.one 7.9 181 18.4 124 12.seven 326.6 33.three
one hundred twenty seventy seven.1 seven.nine 192 19.6 124 twelve.7 349.6 35.six
32 50 87.four 8.nine 248 twenty five.3 124 12.7 439 44.eight 4000 3000 ≤30 15000
80 135.7 13.8 350 35.six 192 19.six 653 66.6
100 157.6 16.one 383 39.one 248 twenty five.three 744 75.9
40 one hundred 308 37.two 660 sixty seven 432 forty four 1232 126.7 4000 3000 ≤30 15000

HSG Parameter:

Model Speed ratio Enter the rated torque at 2000r/min Allowed peak torque at begin quit The allowable optimum of the regular load torque Maximum torque is permitted in an instant Permit the maximum velocity to be entered Typical input pace is authorized Back again hole design and style lifestyle
NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
14 fifty seven .7 23 2.three nine .9 46 4.7 14000 8500 ≤20 15000
eighty ten 1 30 three.1 fourteen 1.four sixty one 6.two
100 10 1 36 three.seven fourteen one.four 70 7.2
17 fifty 21 two.1 forty four 4.5 34 3.four 91 nine 10000 7300 ≤20 20000
80 29 2.9 56 5.seven 35 3.six 113 12
100 31 3.2 70 seven.2 fifty one 5.2 143 fifteen
20 fifty 33 3.3 seventy three seven.four 44 4.5 127 thirteen 10000 6500 ≤20 20000
eighty 44 four.5 ninety six 9.eight 61 6.two a hundred sixty five seventeen
a hundred 52 5.3 107 10.nine 64 six.5 191 twenty
120 52 five.3 113 11.5 sixty four 6.5 191 20
160 fifty two five.three one hundred twenty twelve.2 sixty four six.five 191 20
25 fifty 51 5.2 127 13 seventy two seven.3 242 25 7500 5600 ≤20 20000
80 eighty two 8.4 178 18 113 twelve 332 34
100 87 8.9 204 21 a hundred and forty fourteen 369 38
one hundred twenty 87 eight.nine 217 22 one hundred forty fourteen 395 40
32 fifty 99 ten 281 29 140 14 497 fifty one 7000 4800 ≤20 20000
eighty 153 16 395 40 217 22 738 seventy five
a hundred 178 eighteen 433 44 281 29 841 86
40 one hundred 345 35 738 75 484 49 1400 143 5600 4000 ≤20 20000

Exhibitions:
Software circumstance:

FQA:
Q: What ought to I provide when I pick a gearbox/velocity reducer?
A: The greatest way is to provide the motor drawing with parameters. Our engineer will check out and advise the most suitable gearbox product for your reference.
Or you can also provide the below specification as nicely:
one) Kind, design, and torque.
2) Ratio or output speed
three) Working problem and connection method
four) Top quality and mounted device name
5) Enter mode and input velocity
six) Motor brand name model or flange and motor shaft dimensions

When looking at a reducer vs a gearbox, typically the only difference is terminology. This is because all reducers are gearboxes. Even so, not all gearboxes are retarders. This may audio challenging, but it really is actually really easy. A reducer is a gear established among the motor and the equipment. The goal of the reducer is to minimize the rotational velocity transferred amongst these two endpoints. The reducer amplifies and multiplies the torque (input) created by the motor. Next, a reducer, as the identify implies, reduces the pace of the enter (output in rpm) so that the output is the appropriate velocity. The term “gearbox” is just a generic time period utilized for the gear train among the motor and the device. Consequently, all reducers are gearboxes. Nonetheless, not all gearboxes decrease input velocity. Despite the fact that unusual, gearboxes can really boost input speeds. By significantly the most typical type of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
Gearboxes are mechanical products that aid push methods preserve ideal velocity and torque for programs. Also identified as gearboxes and gear drives, they lessen the rotational speed of the enter shaft by a particular share and boost the energy sent to the output shaft by the very same proportion. Ratio multipliers increase the deceleration and torque supplied by the reducer by a specified ratio and are suitable for parallel installations. Mounting bases, torque arms and flange couplings are accessories utilized with the reducer. They are normally utilized in apps exactly where the reducer is not directly related to the push system.

China OEM Hst-32 Harmonic Drive High Gear Ratios Wave Reducer High Rigidity Servo and Stepper Motors     with Good quality