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China Custom K Series Helical-Bevel Gearbox Reduction Bevel Gear Speed Reducer with Motors cvt gearbox

Product Description

K Series Helical-bevel gearbox reduction bevel gear speed reducer with motors

Product Description


Description: K Series Helical Bevel Gearbox

Overview
(1) Input mode: coupled motor, belted motor, input shaft or connection flange.
(2) Right angle output.
(3) Compact structure.
(4) Rigid tooth face.
(5) Carrying greater torque, high loading capacity.
(6) High precision gear, ensuring the unit to operate stably, smooth transmission.
(7) Low noise, long lifespan.
(8) Large overlap coefficient, abrasion resistant.

Detailed Photos

K series gear units are available in the following designs:
KAZ..Y..Short-flange-mounted helical-bevel gear units with hollow shaft
K…Y…Foot-mounted helical-bevel gear units with CHINAMFG shaft
KAT…Y…Torque-arm-mounted helical-bevel gear units with hollow shaft
KAB…Y…Foot-mounted helical-bevel gear units with hollow shaft
K(KF,KA,KAF,KAB,KAZ)S…Shaft input helical-bevel gear units
KA…Y…Helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)R..Y..Combinatorial helical-bevel gear units
KF…Y…Flange-mounted helical-bevel gear units with CHINAMFG shaft
KA(K, KF ,KAF ,KAZ)S…R…Shaft input combinatorial helical-bevel gear units
KAF…Y…Flange-mounted helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)…Y…When equipping the user’s motor or the special 1 ,the flange is required to be connected

The weights are mean values, only for reference.
Maximum torque means the biggest 1 of the maximum torque related to the different ratio for the specified size.

Rated Power:0.18KW~200KW
Rated Torque:Up to 50000N.m
Gear Arrangement:Bevel Helical Hardened Gearbox
Input Speed:50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio:5.36~192.18

Product Parameters

Structure:

K(-)
 
K(A) K(F) Input power range Output speed Output torque
Foot-mounted Hollow shaft 
output
Flange-mounted 0.18-200kw 0.1-270r/min Up to 50000Nm

Input power rating and maximum torque:

Size
 
38 48 58 68 78 88 98 108 128 158 168 188
Structure
 
K      KA           KF          KAF        KAZ          KAT           KAB                        
Input power rating(kw)
 
0.18~
3.0
0.18~
3.0
0.18~
5.5
0.18~
5.5
0.37~
11
0.75~
22
1.3~
30
3~
45
7.5~
90
11~
160
11~
200
18.5~
200
Ratio 5.36~
106.38
5.81~
131.87
6.57~
145.15
7.14~
44.79
7.22~
192.18
7.19~
197.27
8.95~
175.47
8.74~
141.93
8.68~
146.07
12.66~
150.03
17.35~1
64.44
17.97~
178.37
Maximum
Torque(N.m)
 
200 400 600 820 1550 2770 4300 8000 13000 18000 32000 50000

Gear unit weight:

Size
 
38 48 58 68 78 88 98 108 128 158 168 188
Weight
 
11 20 27 33 57 85 130 250 380 610 1015 1700

 

Packaging & Shipping

Company Profile

After Sales Service

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, environmental protection, logistics and etc.
4.Do you offer any visiting?
Yes! We sincerely invite you to visit us! We can pick you from airport, railway station and so on. Also, we can arrange housing for you. Please let us know in advanced.
5.Is your quality good?
Quality never tell lies, we’re theprofessional manufacturer and exporter of gear reducer and motor in Asia, who has been given license since 1982. Also, we had achieved ISO9001 and CE Certificate among all manufacturers.

 

Contact:

If you are interested in our product, welcome you contact me.
Our team will support any need you might have.
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Application: Motor, Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Four-Step
Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gear gearbox

How do gear reducers contribute to energy efficiency in machinery and equipment?

Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:

1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.

2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.

3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.

4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.

5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.

6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.

7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.

8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.

9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.

10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.

By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.

gear gearbox

What role do gear ratios play in optimizing the performance of gear reducers?

Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.

1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).

2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.

3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.

4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.

When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.

gear gearbox

How do gear reducers handle variations in input and output speeds?

Gear reducers are designed to handle variations in input and output speeds through the use of different gear ratios and configurations. They achieve this by utilizing intermeshing gears of varying sizes to transmit torque and control rotational speed.

The basic principle involves connecting two or more gears with different numbers of teeth. When a larger gear (driving gear) engages with a smaller gear (driven gear), the rotational speed of the driven gear decreases while the torque increases. This reduction in speed and increase in torque enable gear reducers to efficiently adapt to variations in input and output speeds.

The gear ratio is a critical factor in determining how much the speed and torque change. It is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driving gear. A higher gear ratio results in a greater reduction in speed and a proportionate increase in torque.

Planetary gear reducers, a common type, use a combination of gears including sun gears, planet gears, and ring gears to achieve different speed reductions and torque enhancements. This design provides versatility in handling variations in speed and torque requirements.

In summary, gear reducers handle variations in input and output speeds by using specific gear ratios and gear arrangements that enable them to efficiently transmit power and control motion characteristics according to the application’s needs.

China Custom K Series Helical-Bevel Gearbox Reduction Bevel Gear Speed Reducer with Motors   cvt gearbox	China Custom K Series Helical-Bevel Gearbox Reduction Bevel Gear Speed Reducer with Motors   cvt gearbox
editor by CX 2024-04-03

China Custom Nmrv-Vs Reducer Drilling Machine Gearbox/Nmrv063 Speed Reducer for Electric Motors /with Output Shaft for Industry near me shop

Solution Description

SC Transmission NMRV-VS Reducer Drilling Device Gearbox/Nmrv063 Pace Reducer for Electric powered Motors /with Output Shaft for Market

Product Description

 Features

1. The excess weight of the NMRV reducer is fairly light. The shell is manufactured of aluminium alloy. It has the rewards of mild fat, exceptional strength, beautiful visual appeal, large warmth dissipation performance, long service lifestyle, no sound and so on. It is easy to link with the motor.

two.NMRV reducer is a a lot more practical transmission tools, and in the physical appearance layout and its integration are much more in line with the needs of the community than other varieties of reducers.

three.The software field and popularity of the RV reducer made of aluminium alloy are even greater than other varieties of reducer. It is a sort of reducer with higher practicability, and also a mixture of sophisticated technological innovation at house and abroad.

 

4.NMRV reducer is quite hassle-free to join with regular motor, CVT, flange electromagnetic clutch brake unit, and does not need coupling. Appropriate for all-spherical installation, and the output torque is fairly big, function pretty efficiently and so on.
 

Model: NMRV571, 030, 040, 050, 063, 075, 090, a hundred and ten, 130, one hundred fifty
Ratio: one:5,7.5,ten,fifteen,20,25,30,forty,50,sixty,80,one hundred
Color: Blue, Silver Or On Client Ask for
Sound: low noise (<50DB)
Advantage: Successful and safe operating

Material:

Housing: Die-Solid Aluminum Alloy
Worm Gear-Bronze 9-4#
Worm-20CrMnTi with carburizing and quenching, surface harness is 56-62HRC
Shaft-chromium metal-45#
Packing: Carton and Picket Scenario
Bearing: C&U Bearing
Seal:                       NAK SKF
Certification: ISO9001,CE,3C,OEM
Guarantee: 12 months
Enter Electrical power:    .06kw, .09kw, .12kw, .18kw, .25kw, .37kw, .55kw, .75kw, 1.1kw, 1.5kw, 2.2kw, 3kw, 4kw, 5.5kw, 7.5kw, 11kw, 15kw       
Usages: Industrial Machine: Foods Stuff, Ceramics,CHEMICAL,Packing,Dyeing,
Woodworking,Glass.
IEC Flange: 56B5, 56B14, 63B5, 63B14, 71B5, 71B14, 80B5, 80B14, 90B5, 90B14, 100B5, 100B14, 112B5, 112B14, 132B5, 160B5
Lubricant: Artificial & Mineral

 

Detailed Photos

Item Parameters

  • RV – Dimensions:030-040-050-063-075-one zero five-a hundred and ten-a hundred thirty-150
  • Input Choices: with input shaft, With Sq. flange,With Enter Flange
  • Input Power 0.06 to 11 kW
  • RV-Dimension from 030 to 105 in die-cast aluminium alloy budy and over 110 in solid iron
  • Ratios among 5 and one hundred
  • Max torque 1550 N.m and admissible output radial masses max 8771 N
  • Aluminium units are supplied comprehensive with synthetic oil and allow for universal mounting positions, with no need to modify CZPT quantity
  • Worm wheel: Copper (9-4/10-1/12-2 for alternatives). 
  • Loading ability in accordance with: ISO 9001:2015/GB/T 19001-2016
  • Worm gear reducers are available with diffferent combos: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
  • NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
  • Choices: torque arm, output flange, viton oil seals, low/large temperature oil, filling/drain/breather/level plug.

Business Profile

FAQ

Shipping

Gearboxes are mechanical devices that aid travel programs keep the best possible velocity and torque for apps. Also identified as gearboxes and equipment drives, they lessen the rotational velocity of the enter shaft by a particular share and enhance the electrical power sent to the output shaft by the exact same proportion. Ratio multipliers enhance the deceleration and torque provided by the reducer by a particular ratio and are suitable for parallel installations. Mounting bases, torque arms and flange couplings are accessories utilised with the reducer. They are generally utilized in apps the place the reducer is not immediately related to the travel system.
Gear reducers are also referred to as reducers. Mechanical equipment, by possibly of these two names, are designed to reduce the power transferred between the motor and the equipment between the rotational speeds (revolutions for every moment). The reducer efficiently minimizes the rotational velocity produced by the motor, therefore managing the velocity at which the equipment runs and rising the torque made by the motor. Multiplying the torque produced by the motor raises the machine’s accessible electricity – a procedure identified as “mechanical dominance”. In a larger context, gear reducers are essentially instruments used to enhance the efficiency of equipment operation.

China Custom Nmrv-Vs Reducer Drilling Machine Gearbox/Nmrv063 Speed Reducer for Electric Motors /with Output Shaft for Industry     near me shop

China manufacturer Custom Small Metal Planetary Gearbox Transmission Speed Reducer for Brush DC Motors BLDC Motors Stepper Motors with Free Design Custom

Merchandise Description

Description:
Product Title : 36mm Velocity reducer, planetary geared motor , metal gearbox , gearheads 
Gearbox Variety: Planetary gears 
Substance: Powder metallurgy Metal 
Gear Ratio : 5:1 , 10:1 , twenty:1 , 25:1 , 30:1 , forty:1 , 50:1 , sixty:1 ,70:1…100:1…  customised
Gearbox diameter : 6mm , 8mm,10mm , 12mm , 16mm , 22mm , 24mm , 32mm , 38mm , 42mm ……
3V , 6V ,12V ,24V offered .
Torque: 20 – fifty Nm, ten – 20 Nm, 5 – ten Nm,1 – 5 Nm, .5 – 1 Nm, .2 – .5 Nm, – .1 Nm, .1 – .2 Nm
D Shaft :4mm stainless steel output shaft
Color : Black & silver
RPM : 10, 20 , thirty , forty , 50 ,60
These Planetary Gearboxes are nominally 36mm in diameter with long lasting CZPT reversible DC motors.

We are a factory specialized in metal gearbox by way of powder metallurgy method & metal injection molding MIM method and dc motor .We companies with ODM/OEM gear motor design and style and improvement , an expecienced gearmotors producer.
Gears for gearbox , spur gears , helical gears . Gears are toothed wheels are made of metal or plastic and transmit movement when meshing with each and every other . 
There are brushed motors , with brushes made out of carbon .Brushless motor , stepper brushless DC motors .
 

A planetary (or epicyclical) gearbox uses epicyclical gears for pace reduction. It is composed of 1 or a lot more toothed wheels turning about a CZPT shaft. Every single rotates on its personal axis as well as revolving close to the central shaft. This provides great reduction capability in a small place, generating them frequent in computerized transmissions.These mechanisms are utilized anywhere effectiveness and high reduction ratios are needed in a modest space. Examples are automated transmissions and many industrial programs utilizing electrical equipment motors.
planetary gears also refer as epicyclic gearing consisting 3 aspects sun gear, world gear and ring equipment. Solar equipment is located at the center that transmits torque to earth gears orbiting all around the solar equipment. Both methods are located inside the ring gear. In the toothed formation solar and planet gears are externally mesh and ring equipment internally meshes. 
Planetary gear is located in many variation and preparations to fulfill a wide selection of pace-ratio in the deign specifications. Planetary equipment technique is use in may differ purposes this sort of as, clocks, lunar calendar, vehicle mirror, toys, gearhead motor, turbine motor and several a lot more.
Gear motors are utilised in applications that require decrease shaft velocity and increased torque output. This describes a wide variety of applications and situations, including many of the equipment and equipment we interact with on a everyday basis.

Planetary Gearbox advantages:

  • Coaxial arrangement of input shaft and output shaft
  • Load distribution to several planetary gears
  • High performance due to low rolling energy
  • Virtually unlimited transmission ratio alternatives owing to combination of several world stages
  • Suitable as planetary switching gear because of to fixing this or that portion of the gearbox
  • Likelihood of use as overriding gearbox
  • Favorable volume output
  • Suitability for a wide selection of application

Application :

  • Healthcare and CZPT Business
  • Electronics and Telecommunication Industry
  • Robotics Market
  • Automation Market
  • CNC, Machine, and Device Producing Industries
  • Vehicle, Textile, Printing, Foodstuff, and Metallurgical Industries

Gear motors for Family software :electric shaver, tooth brush, kitchen appliances, hair clipper, sewing machines, massager, vibrator, hair dryer, rubdown device, corn popper, scissor hair equipment, vacuum cleaner, backyard device, sanitary ware, window curtain, espresso equipment, whisk, smart closestool, Sweeping robot and and so forth.
For Automotive merchandise :conditioning damper actuator, doorway lock actuator, retractable rearview mirror, meters, optic axis manage gadget, head mild beam stage adjuster, car h2o pump, car antenna, lumbar help, EPB,Auto tail gate electric putter,electrical power liftgate and so on.
For Office automation products:OA equipment, scanners, printers, multifunction devices copy equipment, fax, FAX paper cutter, pc peripheral, financial institution device, Online video meeting and so on.
For Toys and types:radio management product, automated cruise control, ride-on toy and so on.
 

Geared motors for automatic device .

Custom made 36mm tiny geared motors , earth gearhead , reducer gears , steel gearbox , module gear motor system 

Workshop

Planetary gearboxes are used in a variety of events exactly where substantial efficiency and high reduction ratio are needed in a modest space. Featuring large precision and large torque-to-volume ratio, it is best for torque increase, deceleration, precise positioning and management of regenerative machinery. To ensure that the selected planetary gearbox is the greatest in shape for your software, it is essential to consider parameters these kinds of as torque, backlash and gear ratios when deciding on a planetary gearbox.
Gear reducers are also referred to as reducers. Mechanical add-ons, by both of these two names, are designed to minimize the electrical power transferred in between the motor and the machine amongst the rotational speeds (revolutions per minute). The reducer effectively minimizes the rotational speed made by the motor, thereby managing the velocity at which the equipment operates and growing the torque created by the motor. Multiplying the torque created by the motor boosts the machine’s available energy – a procedure recognized as “mechanical dominance”. In a greater context, gear reducers are generally instruments utilised to boost the performance of tools operation.

China manufacturer Custom Small Metal Planetary Gearbox Transmission Speed Reducer for Brush DC Motors BLDC Motors Stepper Motors     with Free Design Custom