Product Description
S series Helical Geared Motor Characteristics
1. Features:
- High efficiency: 75%-80%;
- High technology: the helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency.
- High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
- High interchangeability: highly modular, serial design, strong versatility and interchangeability.
2. Technical parameters
| Ratio | 6.8-288 |
| Input power | 0.12-22KW |
| Output torque | 11-4530N.m |
| Output speed | 5-206rpm |
| Mounting type | Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Type | S37-S97 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147, 157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Single Stage Efficiency | 75%-80% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
About Us
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Packing
Delivery
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Corner |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
How do gear reducers contribute to energy efficiency in machinery and equipment?
Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:
1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.
2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.
3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.
4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.
5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.
6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.
7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.
8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.
9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.
10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.
By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.
What factors should be considered when selecting the right gear reducer?
Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:
- 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
- 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
- 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
- 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
- 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
- 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
- 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
- 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
- 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
- 10. Cost: Compare the initial cost and long-term value of different gear reducer options.
By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.
What industries and machinery commonly utilize gear reducers?
Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:
- 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
- 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
- 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
- 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
- 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
- 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
- 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
- 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
- 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
- 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.
These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.
editor by CX 2024-05-08
China Good quality High-Performance S Series CZPT Shaft Output Helical Gear Worm Gear Reducer gearbox design
Product Description
Product Description
BOQIANG Drive S Series Helical-Worm Geared Motor
Features:
-High efficiency: 75%-80%;
-High technology: the helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.
Helical gear and worm gear combination, compact structure, large reduction ratio.
Installation mode: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange inpu
Mounting position
Position of the motor thermal box
|
S series worm helical gearbox reducer |
|
|
Product name |
S-series gearbox hollow shaft S77 oil sealed gearbox reducer |
|
Warranty |
1 years |
|
Applicable Industries |
Manufacturing Plant |
|
Weight (KG) |
50KG |
|
Customized support |
OEM |
|
Gearing Arrangement |
worm and helical gear |
|
Output Torque |
1.8-2430N.M |
|
Input Speed |
1440, 2800,960,750 |
|
Output Speed |
0.5 to 200 |
|
Place of Origin |
China |
|
Product name |
S-series gearbox hollow shaft S77 oil sealed gearbox reducer |
|
Application |
Hardened Tooth Surface |
|
Installation |
Horizontal Type |
|
Layout |
Coaxial |
|
Gear Shape |
Helical |
|
Production Capacity |
5000PCS /Month |
|
Type |
Gear Reduction Motor |
|
Color |
Blue,Sliver or Customized |
|
Packing |
Wooden Box |
Photos of the factory area
the factory area
ZHangZhoug Boqiang Transmission Co., Ltd. was established in 2002 and is a high-tech enterprise that integrates design, development, manufacturing, and operation, producing and selling reduction motors and power transmission equipment. The company is located in Oubei Town, HangZhoua County, at the forefront of national reform and opening up, known as the “Little Xihu (West Lake) Dis.” of HangZhou. Close to National Highway 104 and east to HangZhou International Airport and Xihu (West Lake) Dis. International Container Terminal; South to HangZhou Railway Station and Passenger Transport Center; There are also many national tourist attractions such as Yandang Mountain and Xihu (West Lake) Dis. River. With convenient transportation and unique geographical location, it is highly welcomed by domestic and foreign users.
Our company produces 12 series of helical gear reducers for various purposes, including shaft mounted helical gear reducers, helical bevel gear reducers, helical worm gear reducers, spiral bevel gear steering boxes, worm gear reducers, continuously variable transmissions, spiral elevators, and large gearboxes. The power coverage is 0.12-2000kw, with a reduction ratio of 1.25-30000. Various combinations, deformations, and specialized products can meet most industrial requirements. The R, K, F, and S series reducers adopt the modular design principle of unit structure, greatly reducing the types of components and inventory, and greatly shortening the delivery cycle. The components have strong universality and low maintenance costs.
Boqiang has a leading position in China in terms of technology level and product market share. The products are widely used in various fields such as metallurgy, light industry, packaging, medicine, petroleum, chemical industry, lifting and transportation, three-dimensional parking, printing and dyeing, elevators, wind power, etc. Boqiang Company has excellent performance. The transmission technology experts from the headquarters and numerous application engineers and after-sales service technicians from various regional offices provide you with rapid and comprehensive technical consultation and comprehensive services.
Looking back at the past and looking CHINAMFG to the future, Boqiang has always been on the way forward, constantly improving and surpassing itself with high-quality products and comprehensive services, and winning the favor of the market and customers. We are willing to work together with people of insight from all walks of life to create a more brilliant tomorrow.
QUALITY CONTROL
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
Supporting equipment
Packaging And Transportation
FAQ
Q1: I want to buy your products, how can I pay?
A: You can pay via T/T(30%+70%), L/C ,D/P etc.
Q2: How can you guarantee the quality?
A: One year’s warranty against B/L date. If you meet with quality problem, please send us pictures or video to check, we promise to send spare parts or new products to replace. Our guarantee not include inappropriate operation or wrong specification selection.
Q3: How we select models and specifications?
A: You can email us the series code (for example: RC series helical gearbox) as well as requirement details, such as motor power,output speed or ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings,it is nice.
Q4: If we don’t find what we want on your website, what should we do?
A: We offer 3 options:
1, You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our
standard models.
2, Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing.
3, We can develop new products if they have good market. We have already developed many items for special using successful, such as special gearbox for agitator, cement conveyor, shoes machines and so on.
Q5: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q6: How about your product delivery time?
A: Normally for 20’container, it takes 25-30 workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Gearbox |
|---|---|
| Function: | Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | M1-M6 |
| Step: | Tow/Four/Six/Eight Step |
| Customization: |
Available
| Customized Request |
|---|
How do gear reducers contribute to energy efficiency in machinery and equipment?
Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:
1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.
2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.
3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.
4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.
5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.
6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.
7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.
8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.
9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.
10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.
By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.
Can gear reducers be used for both speed reduction and speed increase?
Yes, gear reducers can be utilized for both speed reduction and speed increase, depending on their design and arrangement. The functionality to either decrease or increase rotational speed is achieved by altering the arrangement of gears within the gearbox.
1. Speed Reduction: In speed reduction applications, a gear reducer is designed with gears of different sizes. The input shaft connects to a larger gear, while the output shaft is connected to a smaller gear. As the input shaft rotates, the larger gear turns the smaller gear, resulting in a decrease in output speed compared to the input speed. This configuration provides higher torque output at a lower speed, making it suitable for applications that require increased force or torque.
2. Speed Increase: For speed increase, the gear arrangement is reversed. The input shaft connects to a smaller gear, while the output shaft is connected to a larger gear. As the input shaft rotates, the smaller gear drives the larger gear, resulting in an increase in output speed compared to the input speed. However, the torque output is lower than that of speed reduction configurations.
By choosing the appropriate gear ratios and arrangement, gear reducers can be customized to meet specific speed and torque requirements for various industrial applications. It’s important to select the right type of gear reducer and configure it correctly to achieve the desired speed reduction or speed increase.
Can you explain the different types of gear reducers available in the market?
There are several types of gear reducers commonly used in industrial applications:
1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.
2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.
3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.
4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.
5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.
6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.
7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.
8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.
Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.
editor by CX 2024-05-06
China OEM S Series Flange Mounted Helical Worm Gear Motor Reducer 220V 380V gearbox definition
Product Description
S Series Flange Mounted Helical Worm Gear Motor Reducer 220V 380V
1.Technical data
| Input power | Ratio | Input speed | Torque | Transmission stage | Mounting type |
| 0.18~22kW | 9.96~244.74(MAX:4606) | 1400rpm 900rpm 700rpm |
90~4000N.m | 2stage 3stage |
Foot mounted Flange mounted |
2.Input power rating and permissible torque
| Size | 37 | 47 | 57 | 67 | 77 | 87 | 97 |
| Structure | S SA SF SAF SAT SAZ | ||||||
| Input Power(kW) | 0.18~0.75 | 0.18~1.5 | 0.18~3 | 0.25~5.5 | 0.55~7.5 | 0.75~15 | 1.5~22 |
| Ratio | 10.27~165.71 | 11.46~244.74 | 10.78~196.21 | 11.55~227.20 | 9.96~241.09 | 11.83~223.26 | 12.75~230.48 |
| Permissible Torque(N.m) | 90 | 170 | 300 | 520 | 1270 | 2280 | 4000 |
3.Gear unit weight
| Size | 37 | 47 | 57 | 67 | 77 | 87 | 97 |
| Weight(kg) | 7 | 10 | 14 | 26 | 50 | 100 | 170 |
4.Structures of S series gearbox
| S series gear units are available in the following designs | |
| S…Y… | Foot-mounted parallel shaft helical gear units with solid shaft |
| SA…Y… | Parallel shaft helical gear units with hollow shaft |
| SAZ…Y… | Short-flange mounted parallel shaft helical gear units with hollow shaft |
| SF…Y… | Flange-mounted parallel shaft helical gear units with solid shaft |
| SAT…Y… | Flange-mounted parallel shaft helical gear units with hollow shaft |
| S(SF,SA,SAF,SAZ)S… | Shaft input parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)…R…Y… | Combinatorial parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)S…R… | Shaft input combinatorial parallel shaft helical gear units |
5.Field Gear Box’s Usage
1. Metallurgy 2 Mine 3 Machine 4 Energy 5 Transportation 6 Water Conserbancy 7 Tomacco 8 Pharmacy 9 Printing Package 10 Chemical industry…
6.Our services:
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
7.S series gearbox are available in the following designs:
(1) SY
Foot mounted helical worm gearbox with CHINAMFG shaft
(2) SAY
Helical worm gearbox with hollow shaft
(3) SAZY
Small flange mounted helical worm gearbox with hollow shaft
(4) SA (S,SF,SAF,SAZ)Y
Assemble users’ motor or special motor, flange is required
(5) SFY
Flange mounted helical worm gearbox with CHINAMFG shaft
(6) SAFY
Flange mounted helical worm gearbox with hollow shaft
(7) SATY
Torque arm mounted helical worm gearbox with hollow shaft
(8) S (SF,SA,SAF,SAZ) S
Shaft input helical worm gearbox
(9) SA (S,SF,SAF,SAZ)RY
Combined helical worm gearbox
(10) SA (S,SF,SAF,SAZ)SR
Shaft input combined helical worm gearbox
Customer visiting:
11.FAQ:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
If you are interested in our product, welcome you contact me.
Our team will support any need you might have.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Right Angle |
| Gear Shape: | Helical Gear |
| Step: | Double-Step |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Are there any disadvantages or limitations to using gear reducer systems?
While gear reducer systems offer numerous advantages, they also come with certain disadvantages and limitations that should be considered during the selection and implementation process:
1. Size and Weight: Gear reducers can be bulky and heavy, especially for applications requiring high gear ratios. This can impact the overall size and weight of the machinery or equipment, which may be a concern in space-constrained environments.
2. Efficiency Loss: Despite their high efficiency, gear reducers can experience energy losses due to friction between gear teeth and other components. This can lead to a reduction in overall system efficiency, particularly in cases where multiple gear stages are used.
3. Cost: The design, manufacturing, and assembly of gear reducers can involve complex processes and precision machining, which can contribute to higher initial costs compared to other power transmission solutions.
4. Maintenance: Gear reducer systems require regular maintenance, including lubrication, inspection, and potential gear replacement over time. Maintenance activities can lead to downtime and associated costs in industrial settings.
5. Noise and Vibration: Gear reducers can generate noise and vibrations, especially at high speeds or when operating under heavy loads. Additional measures may be needed to mitigate noise and vibration issues.
6. Limited Gear Ratios: While gear reducers offer a wide range of gear ratios, there may be limitations in achieving extremely high or low ratios in certain designs.
7. Temperature Sensitivity: Extreme temperatures can affect the performance of gear reducer systems, particularly if inadequate lubrication or cooling is provided.
8. Shock Loads: While gear reducers are designed to handle shock loads to some extent, severe shock loads or abrupt changes in torque can still lead to potential damage or premature wear.
Despite these limitations, gear reducer systems remain widely used and versatile components in various industries, and their disadvantages can often be mitigated through proper design, selection, and maintenance practices.
How do gear reducers ensure efficient power transmission and motion control?
Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:
- 1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
- 2. Torque Amplification: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
- 3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
- 4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
- 5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
- 6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
- 7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
- 8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.
By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.
What industries and machinery commonly utilize gear reducers?
Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:
- 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
- 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
- 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
- 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
- 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
- 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
- 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
- 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
- 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
- 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.
These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.
editor by CX 2024-04-03
China wholesaler R F K S Series Parallel Shaft Inline Gear Box Speed Reducer Reducer Worm Bevel Helical Geared Motor Gearbox manufacturer
Product Description
Technical data:
1,output torque:200-50000(N.m)
2,rated power:0.18-200(kw)
3,input speed:≤1500 (rpm)
4,output speed:≤280(rpm)
5,transmission ratio:≥5.36
6,series:3
7,install form:M1-M6
8,Model no. :K/KA/KF/KAF/KH/KHF(37/47/57/67/77/87/97/107/127/157/167/187)
Other
1,Driving in a variety of forms: motor straight league, user with motor, pulley, wheel drive, couplings straight league drive, the handwheel device etc
2,Output in a variety of forms: can hollow shaft output and CHINAMFG shaft output, hollow shaft flange and CHINAMFG shaft flange, hollow shaft torque arm type, CHINAMFG shaft torque arm type, etc
3,Installed in a variety of forms: can base mounting, flange installation, torque arm installation, etc
| Type | 37 | 47 | 57 | 67 | 77 | 87 | 97 | 107 | 127 | 157 | 167 | 187 |
| Structure form | K KA KF KAF KAZ KAT KAB | |||||||||||
| Input power(KW) | 0.18-3 | 0.18-3 | 0.18-5.5 | 0.18-5.5 | 0.37-11 | 0.75-22 | 1.1-30 | 3-45 | 7.5-90 | 11-160 | 11-200 | 18.5-200 |
| Transmission ratio | 5.36-106.38 | 5.81-131.87 | 6.57-145.14 | 7.14-144.79 | 7.24-192.18 | 7.19-197.37 | 8.95-176.05 | 8.74-1410.46 | 8.68-146.07 | 12.65-150.41 | 17.28-163.91 | 170.27-180.78 |
| Allowable torque(N.m) | 200 | 400 | 600 | 820 | 1550 | 2700 | 4300 | 8000 | 13000 | 18000 | 32000 | 50000 |
| Weight(kg) | 11 | 20 | 27 | 33 | 57 | 85 | 130 | 250 | 380 | 610 | 1015 | 1700 |
Product Description
-K Series Helical Bevel Gearbox
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
Product Features
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure. Rigid tooth face. Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan. Large overlap coefficient, abrasion resistant.
Our process of production
Our product line
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
editor by CX 2024-04-02
China Hot selling china Helical Gearbox S Series worm helical speed gear reducer sequential gearbox
Product Description
| Model Number | S series Worm gear reducer | Structure Type | S SA SAF SAT SAZ |
| Assembly Method | 1-6 | Input power | 0.18-22W |
| Enamelled Wire: | 100% Copper Wire | Reducer body | Steel |
| Ratio | 10.27-230.48 | Brand | FOX MOTOR |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery, paper machine |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal or Vertical |
| Samples: |
US$ 99/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do gear reducers enhance the efficiency of conveyor systems and robotics?
Gear reducers play a significant role in improving the efficiency of both conveyor systems and robotics by optimizing speed, torque, and control. Here’s how they contribute:
Conveyor Systems:
In conveyor systems, gear reducers enhance efficiency in the following ways:
- Speed Control: Gear reducers allow precise control over the rotational speed of conveyor belts, ensuring that materials are transported at the desired speed for efficient production processes.
- Torque Adjustment: By adjusting gear ratios, gear reducers provide the necessary torque to handle varying loads and prevent overloading, minimizing energy wastage.
- Reverse Operation: Gear reducers enable smooth bidirectional movement of conveyor belts, facilitating tasks such as loading, unloading, and distribution without the need for additional components.
- Synchronization: Gear reducers ensure synchronized movement of multiple conveyor belts in complex systems, optimizing material flow and minimizing jams or bottlenecks.
Robotics:
In robotics, gear reducers enhance efficiency through the following means:
- Precision Movement: Gear reducers provide precise control over the movement of robot joints and arms, enabling accurate positioning and manipulation of objects.
- Reduced Inertia: Gear reducers help reduce the inertia experienced by robotic components, allowing for quicker and more responsive movements while conserving energy.
- Compact Design: Gear reducers offer a compact and lightweight solution for achieving various motion profiles in robotic systems, allowing for efficient use of space and resources.
- Torque Amplification: By amplifying torque from the motor, gear reducers enable robots to handle heavier loads and perform tasks that require greater force, enhancing their overall capabilities.
By providing precise speed control, torque adjustment, and reliable motion transmission, gear reducers optimize the performance of conveyor systems and robotics, leading to improved efficiency, reduced energy consumption, and enhanced operational capabilities.
What factors should be considered when selecting the right gear reducer?
Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:
- 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
- 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
- 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
- 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
- 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
- 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
- 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
- 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
- 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
- 10. Cost: Compare the initial cost and long-term value of different gear reducer options.
By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.
How do gear reducers handle variations in input and output speeds?
Gear reducers are designed to handle variations in input and output speeds through the use of different gear ratios and configurations. They achieve this by utilizing intermeshing gears of varying sizes to transmit torque and control rotational speed.
The basic principle involves connecting two or more gears with different numbers of teeth. When a larger gear (driving gear) engages with a smaller gear (driven gear), the rotational speed of the driven gear decreases while the torque increases. This reduction in speed and increase in torque enable gear reducers to efficiently adapt to variations in input and output speeds.
The gear ratio is a critical factor in determining how much the speed and torque change. It is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driving gear. A higher gear ratio results in a greater reduction in speed and a proportionate increase in torque.
Planetary gear reducers, a common type, use a combination of gears including sun gears, planet gears, and ring gears to achieve different speed reductions and torque enhancements. This design provides versatility in handling variations in speed and torque requirements.
In summary, gear reducers handle variations in input and output speeds by using specific gear ratios and gear arrangements that enable them to efficiently transmit power and control motion characteristics according to the application’s needs.
editor by CX 2024-03-27
China manufacturer R F K S Series Gear Box Industrial Transmission Parts Shaft Mount Geared Motor Speed Reducer Worm Bevel Helical Gearbox gearbox drive shaft
Product Description
Company Profiles
-We are a leading gear motor manufacturer
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a leading manufacturer of gear motor and gearbox.
Since 1991, we have specialized in manufacturing a wide range of gear motor and gear box including:
- helical gear motor
- helical bevel gear motor
- parallel shaft helical gear motor
- helical worm gear motor
- hoist drive
- heavy-duty helical gearbox
- heavy-duty helical bevel gearbox
- gear motor for car parking system
- sprial bevel gearbox
Product Description
T series gear motor are composed of 3 stages helical gear and bevel gear. Input shaft and output shaft is 90°.
Mounting position: footed mounting, flange mounting, shaft mounting etc.
Technical data:
Output speed:10 ~ 522 rpm
Rated output torque:10 ~ 48000 Nm
Motor power: 0.12 ~ 200 KW
Product Show
Product Specification
| Product features | |||||||
| 1. T series helical bevel gear motor enables high-torque, wear-free operation. | |||||||
| 2. High power density, ware free, long service life and various reduced backlash options | |||||||
| 3. As they also have a long maintenance-free service life, they can be used in every application with AC asynchronous motors, asynchronous and synchronous servomotors. | |||||||
| General Technical data | |||||||
| Housing material | HT250 high-strength cast iron | ||||||
| Housing hardness | HBS190-240 | ||||||
| Pinion material | 20CrMnTiH | ||||||
| Gear material | 20CrMnTiH | ||||||
| Surface hardness of gears | HRC58°~62 ° | ||||||
| Gear core hardness | HRC33~40 | ||||||
| Input/output shaft material | 40CrMnTiH | ||||||
| Input / Output shaft hardness | HRC25~30 | ||||||
| Machining precision of gears | accurate grinding, 6~7 Grade | ||||||
| Lubricating oil | GB L-CKC220 | ||||||
| Heat treatment | tempering, cementiting, quenching, etc. | ||||||
| Efficiency | 94%~96% (depends on the transmission stage) | ||||||
| Noise (MAX) | 60~68dB | ||||||
| Temp. rise (MAX) | 40°C | ||||||
| Temp. rise (Oil)(MAX) | 50°C | ||||||
| Vibration | ≤20µm | ||||||
| Backlash | ≤20Arcmin | ||||||
| Brand of bearings | China Top brand C&U,LYC,TMB or other brands requested, SKF….. | ||||||
| Brand of oil seal | CTY— ZheJiang or other brands requested | ||||||
Package
Plastic bag + wooden carton
Certificate
FAQ
Q: Can you print other colors?
Yes. Customized color can be printed on the gear motor according to your requirements.
Q: Is that factory price?
Yes. We assure you all prices are based on factory.
Q: What is the life span? what is the guarantee
The lifespan of gear motor can reach 5-20 years depending on different working conditions .The guarantee time is 1 year after delivery.
Q: What documents are available?
A full range documents including structural drawings, packing list, installation manual and relative certificates can be provided. Moreover, customs declaration is provided. We provide one-stop service for you.
Q: Is it able to customized?
yes, we could re-design and produce the gear motor as your requirements if the quantity is large.
| Application: | Motor, Machinery, Transmission Equipment |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Shunting |
| Gear Shape: | Bevel |
| Step: | Three-Step |
editor by CX 2023-10-16
China factory S Series Worm Gear Motor/ Planetary Reduction Gearbox/ Reducer with Free Design Custom
Solution Description
S collection worm equipment motor: It is a great flexibility, mixture, large bearing capability reducer, it is not only really convenient to get a range of various transmission ratio, and high efficiency, tiny vibration, and High radial load.
Efficiency and features:
one. The equipment is created of substantial quality alloy carburizing and quenching, tooth area hardness up to 60 ± 2 HRC, tooth floor grinding precision is as large as 5-6 degree
two. The Gears are modified by pc modification technologies, and greatly enhancing the carrying ability of the reducer
three. From box human body to gear, employing entirely modular framework style
4. Utilizing CAD/CAM style and manufacturing, guarantee the top quality steadiness
5. Utilizing a range of sealing framework, to avoid oil spills
six. Lower sounds
Parameters:
1. Technical specs: S/SA37, S/SA47, S/SA57, S/SA67, S/SA77, S/SA87, S/SA97, S/SA107
2. The output speed: .1~349r/min
3. Output torque: 3800Nm
four. Electrical electrical power: .18~22Kw
five. Installation kinds: Foot flange set up
Gearboxes go by many various names, like equipment drives, pace reducers, gear reducers, speed reducers, and gear motors. All terms are employed interchangeably when referring to inline gear reducers. Our inventory contains a broad selection of gear reducers for substantial pace, higher precision purposes with input speeds up to 4000 RPM.
Equipment reducers are also referred to as reducers. Mechanical components, by possibly of these two names, are created to decrease the energy transferred among the motor and the device between the rotational speeds (revolutions for every minute). The reducer successfully reduces the rotational pace produced by the motor, therefore managing the velocity at which the machine operates and growing the torque developed by the motor. Multiplying the torque produced by the motor boosts the machine’s offered power – a process identified as “mechanical dominance”. In a more substantial context, equipment reducers are basically tools employed to improve the performance of products operation.
China wholesaler S Series Helical Worm Gear Reducer for Mixer with high quality
Item Description
EWS collection adopts helical gear – worm equipment velocity reducer motor integrated travel to improve the torque and efficiency of the velocity reducer with extensive range of CZPT speed and great universality, it is applicable to different installation modes and functions safe and reputable performance, and prolonged support existence, furthermore, it also complies with the intercontinental normal.
Attribute advantage
1.Mix of helical gear and worm, vertical output, compact construction, large velocity ratio.
2.The concave-convex surface area of the solution provides the operate of heat dissipation, and attributes strong vibration absorption, reduced temperature rise, low sounds.
three.The merchandise functions high push precision, and is particularly appropriate for the site with frequent start, is can be connected with diverse speed reducers and configuring different motor drives, and can be installed at the 90º drive operation internet site.
Specification parameter
Set up type : Foot,flange,modest flange,torque arm.
Output type : Solid shaft,hollow shaft,hollow shaft with shrink disk,spline hollow shaft.
Input type : Motor,enter shaft and flange
complex parameters : ratio i=23.8~389,combination of EWS/EWR is up to26688
Efficiency : ratio i=23.8~389,seventy seven%ratio i=73.7~389,62%and blend of EWS/EWR57%.
Industrial Application
Power Plant Equipment
Metallurgical Industry
Steel Forming Machinery
Petrochemical Industry
Mining Machine
Hoisting Machinery
Construction Industry
Environmental Safety Industry
Cable Industry
Food Machinery
Certificates
Handed ” ISO 9001 International Top quality Method Certificate”,”Europe CE Certification”, ” Swiss SGS Certification”,”Higher-tech business certification of ZheJiang metropolis”,”Outstanding functionality administration enterprise of ZheJiang city”,etc.
FAQ
1. Q: Can you make as for every personalized drawing?
A: Yes, we provide customized support for clients.
2. Q: Are you a factory or investing company?
A. We are maker in ZheJiang China.
three. Q: What’s your MOQ?
A: One piece.
four. Q: What is actually your production time?
A: 7-fifteen working days following acquiring payment.
five. Q: What is your payment terms?
A: T/T, thirty% payment in advance, 70% harmony payment must be compensated just before shipping and delivery.
6. Q: What’s your package?
A: In wood box packaging.
ZheJiang CZPT Equipment Reducer Co.,Ltd., previous a joint undertaking invested by is a ZheJiang EAST PUMP Group and Nicely Business of The united states.We are expert company of the equipment reducers and focus in the gear reducers area in China for twenty several years. CZPT has superb R&D staff,prime-rating generation and take a look at products.So we have the powerful power in the developing and producing the expectations type as well as the customized type gear reducer for our consumers.
We are experienced transmission dealers and offer you a wide selection of transmissions, an important part of a lot of generate programs. Gearboxes can be utilized to decrease or enhance speed, increase torque, reverse or alter the direction of a push shaft. Gearboxes are also acknowledged as equipment drives, speed reducers, gear motors, velocity reducers and equipment reducers.
The time period “gearbox” is employed to refer to any system that connects a motor to a machine and is composed of a series of gears, also identified as a gear set. It gets the principal enter velocity from the motor and adjustments it to a various output pace utilizing its gears. Various kinds and combos of gears provide specific needs. The kinds of gears found in gearboxes incorporate spur gears, bevel gears, helical gears, helical gears and worm gears. The functionality effectiveness of a gearbox is represented by the gearbox ratio, which is the ratio of the velocity of the enter supply to the speed of the output resource
China high quality S Series Right Angle Helical Worm Gear Reducer with Great quality
Product Description
| Kind: | S collection Helical Worm Equipment Motors |
| Product: | S37-S97 |
| Brand title: | YBANG |
| Shade: | Blue/Grey or on request |
| Substance: | HT250 |
| Input energy: | .12-22kw |
| Output torque: | eleven-4900N.m |
| Output pace: | .twelve-397rpm |
| Bearing: | C&U Bearing,NSK,SKF or on request |
| Seal: | SKF,CTY,CFW or on request |
| Origin: | ZHangZhoug, China |
| Guarantee: | one year |
Attributes of goods
one. Highly Normal Modular Created: The items are effortlessly connected with and pushed by various varieties of motors and various input electricity. The exact same sort geared motor can be tailored to optioned powers of motors. It is for that reason straightforward to understand various remedy for different demands.
2. Ratio: Featured several closely divided ratios and broad variety of them. Really large final ratios can be attained by means of merged unites to attain extremely low output speeds.
3. Mounting Arrangement: No rigorous limitation to the mounting arrangement.
four. Large Strength, Compact Dimension: Housings are produced of substantial strength solid iron. Gears and shaft gears are concluded with fuel carburizing method and exact grounding to sequentially get higher loading potential of for each specific quantity.
5. Extended Service Daily life: Under the issue of correctly deciding on variety dimension and the standard upkeep and use, primary components (anticipate those very easily-disabled components) can very last as long as up to a lot more than twenty five,000 several hours. Effortlessly-disabled components consist of lubricating oil, oil seals, and bearings.
6. Minimal Sounds: All crucial factors are finished by specifically machining, exact assembly, and last but not least analyzed, and as a result, reasonably lower sound is arrived at.
seven. High Performance: The efficiency of equipment unit can get to ninety five%, The efficiency of worm equipment device can attain 89%.
eight. Large radial loading capability.
9. Axial load capability of up to 5% of radial load.
(1) With exceptional quality and Sensible cost
(2) Promise to shipping and delivery on time
(3) Safe, reputable, economical and resilient
(4) Steady transmission, peaceful operation
(5) Large heat-radiating effectiveness, large carrying potential
(6) Each product should be tested just before sending
We are knowledgeable transmission sellers and offer you a vast selection of transmissions, an important part of many generate techniques. Gearboxes can be employed to decrease or enhance speed, boost torque, reverse or alter the direction of a generate shaft. Gearboxes are also identified as equipment drives, speed reducers, gear motors, speed reducers and gear reducers.
Beneath is a record of our currently offered industrial gearboxes. If you are not able to find what you are searching for, you should speak to the manufacturing facility for much more options. At EP, we are continuously establishing new goods and retrofitting aged kinds to meet up with consumer demands.
China Standard Kf37 Kf47 Kf57 Kf67 Kf77 F series S series R series Flange Mounted K Series Helical Bevel Gear gearbox gear motor Speed Reducer near me supplier
Product Description
| Design Number | K collection spiral bevel helical pace reducer | Composition Sort | K KA KF KAF KAZ KAT KAB |
| Assembly Technique | 1-6 | Enter energy | .18-180W |
| Enamelled Wire: | 100% Copper Wire | Reducer body | Steel |
| Ratio | .18-180W | Brand name | FOX MOTOR |
When looking at a reducer vs a gearbox, usually the only variation is terminology. This is simply because all reducers are gearboxes. Nonetheless, not all gearboxes are retarders. This might audio complicated, but it truly is truly very straightforward. A reducer is a gear set among the motor and the device. The purpose of the reducer is to reduce the rotational speed transferred amongst these two endpoints. The reducer amplifies and multiplies the torque (enter) made by the motor. 2nd, a reducer, as the name implies, lowers the velocity of the enter (output in rpm) so that the output is the appropriate velocity. The time period “gearbox” is just a generic expression utilized for the gear train between the motor and the machine. Consequently, all reducers are gearboxes. Nonetheless, not all gearboxes minimize input velocity. Though unheard of, gearboxes can truly enhance input speeds. By considerably the most typical sort of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
Below is a listing of our at the moment accessible industrial gearboxes. If you can’t discover what you are seeking for, you should make contact with the manufacturing facility for far more possibilities. At EP, we are continually developing new goods and retrofitting aged ones to fulfill consumer demands.