China Professional GS27 gear reducer, speed reducer, gearbox best automatic gearbox

Product Description

GS27 reducer, speed reducer, gearbox

Product Description

Reducer Model Applicable Machine Model Motor Install Hole Housing Install Hole Shaft Pinion Gear Diameter Shaft Pinion Gear Height Shaft Pinion No. Teeth Weight/kg
A B C H Z
GS27H03 SD LG55T Electric Excavator 198×198 4-M16 φ520  19-φ25 φ256 130 13 486.49
GS27A07 SD LG55T Electric Excavator 198×198 4-M16 φ520  19-φ25 φ256 130 13 459.42
GS27A06 SD LG45~100T 198×198 4-M16 φ520  19-φ25 φ251.2 170 13 472.16
GS27H01   198×198 4-M16 φ520  19-φ25 φ240 130 12 482.57
GS27A03 SD LG φ453 20-M16 φ484  14-φ25 φ251.2 170 13 439.84
GS27A04 XCMG98Ton Dual Rotary 198×198 4-M16 φ520  16-φ25 φ256 125 13 457.43
GS27A09 48-55Ton Rotary 198×198 4-M16 φ520  16-φ25 φ272 125 14 463.35
GS27A10 Sunward98Ton Dual Rotary 198×198 4-M16 φ520  18-φ25 φ240 130 12 457.72
GS27A11   198×198 4-M16 φ520  19-φ25 φ256 125 13 459.75
GS27A08 SD LG105Ton Dual Rotary φ453 20-M16 φ520  19-φ25 φ251.2 170 13 449.51
GS27A12 SD LG130Ton Dual Rotary 198×198 4-M16 φ520  19-φ25 φ259.2 149 12 464.08

1\

Output gear parameters: Z11M16. Pressure Angle 20°, common normal length W2:78.053~78.443.

Input internal spline parameters: Z14m2.5. Pressure Angle 20°, bar spacing M (5) :30.063~30.252, standard JISD2001

Reduction ratio 20.04. Flange mounting distribution circle 400
2\

Output gear parameters: Z11M16. Pressure Angle 20°, common normal length W2:78.053~78.443

Input internal spline parameters: Z16M2.5. Pressure Angle 20°, bar spacing M (5) :35.168~35.253, standard JISD2001

Reduction ratio 21.78. Flange mounting distribution circle 484
 

Certifications

CCHC Hydraulics has passed the attestation of  ISO9001:2015 Certificate on Dec 19,2018; ISO9001:
2015 Quality Managment System Certificate and ISO14001:2015 Environmental Management System
Certificate on Jan 10,2571.

 

Company Profile

ZheJiang CZPT Hydraulics  Co., Ltd. formerly was established in February, 2571, and officially put into
operation on October 14th, 2011,the company is 1 of the subsidiaries of ZheJiang Xihu (West Lake) Dis.n Machinery Group,the total investment is 2.6 billion yuan, which is 1 of the largest high-
end mechanical power flow products in China so far. The main products include pumps, valves, motors,
reducers, gearboxes, etc. The product application covers engineering machinery, agricultural machinery,
industry and other fields.
CCHC has 3 big systems,four series of products,nearly 1 hundred items,
we offer hydraulic system solutions for hydraulic excavator and product customization.
And we start to be in the development of construction,mining,marine shipbuilding,
aerospace and other fields.

Packing

Packing according to customer’s requirement

 ODM & OEM are both ok, since we have a sophisticated R&D team and precise equipment with the yearly output of 35000 pieces. 
Besides, we have another 3 brother companies belonging to our Xihu (West Lake) Dis.n Group. One is Xihu (West Lake) Dis.de Construction Machinery Co., Ltd, which manufactures excavators, 1 is ZheJiang Xihu (West Lake) Dis.n Paike Agricultural Machinery Co., Ltd, which is an agricultural machinery manufacturing enterprise integrating R&D, manufacturing, sales and service, the other is ZheJiang Xihu (West Lake) Dis.n Casting Industry Co. Ltd which produces cast iron and other metals.  
So, please feel no hesitate to send your inquiries, we will offer you the best price in time and the thoughtful service forever.
 
If for any other usages,pls message us the details,as photos of pumps,nameplates and
excavator brands and models informations.

Application: Motor, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Double-Step
Customization:
Available

|

Customized Request

gear gearbox

How do gear reducers contribute to energy efficiency in machinery and equipment?

Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:

1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.

2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.

3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.

4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.

5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.

6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.

7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.

8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.

9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.

10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.

By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.

gear gearbox

What maintenance practices are essential for prolonging the lifespan of gear reducers?

Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:

  • 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
  • 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
  • 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
  • 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
  • 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
  • 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
  • 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
  • 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
  • 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
  • 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.

By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.

gear gearbox

Can you explain the different types of gear reducers available in the market?

There are several types of gear reducers commonly used in industrial applications:

1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.

2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.

3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.

4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.

5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.

6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.

7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.

8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.

Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.

China Professional GS27 gear reducer, speed reducer, gearbox   best automatic gearbox	China Professional GS27 gear reducer, speed reducer, gearbox   best automatic gearbox
editor by CX 2023-09-08