China manufacturer 301 Series Inline Planetary Gear Reducer Replacement CZPT 301L1 301L2 301L3 301L4 301r2 301r3 301r4 with Good quality

Product Description

 

301 Series Inline Planetary Gear Reducer Replacement CHINAMFG 301L1 301L2 301L3 301L4 301R2 301R3 301R4

 

The 300L series and 300R series planetary gearboxes can be interchangeable with the following models of Trasmital Bonfiglioli

300L 1 300L 2 300L 3 300L 4 300R2 300R3 300R4
301L 1 301L 2 301L 3 301L 4 301R2 301R3 301R4
303L 1 303L 2 303L 3 303L 4 303R2 303R3 303R4
305L 1 305L 2 305L 3 305L 4 305R2 305R3 305R4
306L 1 306L 2 306L 3 306L 4 306R2 306R3 306R4
307L 1 307L 2 307L 3 307L 4 307R2 307R3 307R4
309L 1 309L 2 309L 3 309L 4 309R2 309R3 309R4
310L 1 310L 2 310L 3 310L 4 310R2 310R3 310R4
311L 1 311L 2 311L 3 311L 4 311R2 311R3 311R4
313L 1 313L 2 313L 3 313L 4 313R2 313R3 313R4
315L 1 315L 2 315L 3 315L 4   315R3 315R4
316L 1 316L 2 316L 3 316L 4   316R3 316R4
317L 1 317L 2 317L 3 317L 4   317R3 317R4
318L 1 318L 2 318L 3 318L 4     318R4
319L 1 319L 2 319L 3 319L 4     319R4
321L 1 321L 2 321L 3 321L 4     321R4

 

  • Torque range
    1,000 … 1,100,000 Nm (8,850 … 9,735,820 in-lb)

  • Gear ratios
    3.4 … 5,000

  • Transmissible Mechanical Power
    up to 1,050 kW

  • Brake options
    Hydraulic brake
    Hydraulically released parking brake on request
    Electric brake
    DC and AC type

  • Output
    Foot and flange mounted
    Output shaft: CHINAMFG with key, splined, splined hollow, hollow with shrink disc

  • Input
    Flanged axial piston hydraulic motors
    Hydraulic orbit motors
    IEC and Nema motor adapters
    Solid input shaft

  • Applicable motors
    Piston hydraulic motors
    Hydraulic orbit motors
    Electric motors IEC

Key Features
1. Torque range: 1000-450.000 Nm
2. Transmissible mechanical power: up to 540 kW
3. Gear ratios: 3.4-9.000
4. Gear unit versions: in line
5. Output configurations:
    1) Foot and flange mounted
    2) Output shaft: CHINAMFG with key, splined, splined hollow
    3) Hollow with shrink disc
6. Input configurations:
    1) Flanged axial piston hydraulic motors
    2) Hydraulic orbit motors
    3) IEC and Nema motor adaptors
    4) CHINAMFG input shaft
7. Hydraulic brake: hydraulically released parking brake
8. Electric brake: DC and AC type

Application

 

Our factory

 

Related Products
 

For more reducers and mechanical accessories, please click here to view

 

 

 

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Speed Changing, Speed Reduction
Layout: Wrom
Hardness: Hardened Tooth Surface
Installation: Planetary
Step: Planetary

gear gearbox

Are there any disadvantages or limitations to using gear reducer systems?

While gear reducer systems offer numerous advantages, they also come with certain disadvantages and limitations that should be considered during the selection and implementation process:

1. Size and Weight: Gear reducers can be bulky and heavy, especially for applications requiring high gear ratios. This can impact the overall size and weight of the machinery or equipment, which may be a concern in space-constrained environments.

2. Efficiency Loss: Despite their high efficiency, gear reducers can experience energy losses due to friction between gear teeth and other components. This can lead to a reduction in overall system efficiency, particularly in cases where multiple gear stages are used.

3. Cost: The design, manufacturing, and assembly of gear reducers can involve complex processes and precision machining, which can contribute to higher initial costs compared to other power transmission solutions.

4. Maintenance: Gear reducer systems require regular maintenance, including lubrication, inspection, and potential gear replacement over time. Maintenance activities can lead to downtime and associated costs in industrial settings.

5. Noise and Vibration: Gear reducers can generate noise and vibrations, especially at high speeds or when operating under heavy loads. Additional measures may be needed to mitigate noise and vibration issues.

6. Limited Gear Ratios: While gear reducers offer a wide range of gear ratios, there may be limitations in achieving extremely high or low ratios in certain designs.

7. Temperature Sensitivity: Extreme temperatures can affect the performance of gear reducer systems, particularly if inadequate lubrication or cooling is provided.

8. Shock Loads: While gear reducers are designed to handle shock loads to some extent, severe shock loads or abrupt changes in torque can still lead to potential damage or premature wear.

Despite these limitations, gear reducer systems remain widely used and versatile components in various industries, and their disadvantages can often be mitigated through proper design, selection, and maintenance practices.

gear gearbox

How do gear reducers handle shock loads and sudden changes in torque?

Gear reducers are designed to handle shock loads and sudden changes in torque through several mechanisms that enhance their durability and reliability in challenging operating conditions.

1. Robust Construction: Gear reducers are constructed using high-strength materials and precision manufacturing techniques. This ensures that the gears, bearings, and other components can withstand sudden impacts and high torque fluctuations without deformation or failure.

2. Shock-Absorbing Features: Some gear reducer designs incorporate shock-absorbing features, such as flexible couplings, elastomeric elements, or torsionally flexible gear designs. These features help dampen and dissipate the energy from sudden shocks or torque spikes, reducing the impact on the entire system.

3. Torque Limiters: In applications where shock loads are common, torque limiters may be integrated into the gear reducer. These devices automatically disengage or slip when a certain torque threshold is exceeded, preventing damage to the gears and other components.

4. Overload Protection: Gear reducers can be equipped with overload protection mechanisms, such as shear pins or torque sensors. These mechanisms detect excessive torque and disengage the drive temporarily, allowing the system to absorb the shock or adjust to the sudden torque change.

5. Proper Lubrication: Adequate lubrication is essential for managing shock loads and sudden torque changes. High-quality lubricants reduce friction and wear, helping the gear reducer withstand dynamic forces and maintain smooth operation.

6. Dynamic Load Distribution: Gear reducers distribute dynamic loads across multiple gear teeth, which helps prevent localized stress concentrations. This feature minimizes the risk of tooth breakage and gear damage when subjected to sudden changes in torque.

By incorporating these design features and mechanisms, gear reducers can effectively handle shock loads and sudden changes in torque, ensuring the longevity and reliability of various industrial and mechanical systems.

gear gearbox

What industries and machinery commonly utilize gear reducers?

Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:

  • 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
  • 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
  • 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
  • 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
  • 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
  • 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
  • 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
  • 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
  • 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
  • 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.

These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.

China manufacturer 301 Series Inline Planetary Gear Reducer Replacement CZPT 301L1 301L2 301L3 301L4 301r2 301r3 301r4   with Good quality China manufacturer 301 Series Inline Planetary Gear Reducer Replacement CZPT 301L1 301L2 301L3 301L4 301r2 301r3 301r4   with Good quality
editor by CX 2024-03-26