China Custom Pumping Unit Factory Special Gear Reducer with Large Capacity comer gearbox

Product Description

 

Product Description
 

The pumping unit special-purpose gear reducer has used in volute or the double circular herringbone gear drive with large carrying capacity, long service life and work steadily, and small noise, sealed good, safe, reliable, easy to install characteristics apply to the continuous operation under field conditions.

Our products have features:

1. Compact construction, saves space for mounting, large load-bearing capacity and long life,;

2. High transmission efficiency and low noise.

3. A single machine can reach a transmission efficiency as much as 96%. 

4. Precise division of transmission ratio with a wide range.

5. The combination of machines can produce a larger transmission ratio at a low output rotational speed.

Our gear reducer are working in the lot of  pumpjack factories and oilfields , in China and others 40+ countries.

Product  Photos

Factory

Certificates

FAQ

Q1: What’s your packing?
A:  Regular packing.

Q2: What’s your delivery?
A:  Normally, about 30-45 days.

Q3:  What are the shipping methods?
A: Ocean shipment to the port near from you; Air shipment to the shipment near from your company; Door to door service by  international express.

Q4:  What about the payment options?
 A: In general, we accept T/T. 

Q5:  When can I get the price?
A: We usually quote within 24 hours after we get your inquiry. If you are very urgent to get the price,please call us or tell us in  your  email so that we will detail with your inquiry priority. 

 

Shipping Cost:

Estimated freight per unit.



To be negotiated

gear gearbox

How do gear reducers handle shock loads and sudden changes in torque?

Gear reducers are designed to handle shock loads and sudden changes in torque through several mechanisms that enhance their durability and reliability in challenging operating conditions.

1. Robust Construction: Gear reducers are constructed using high-strength materials and precision manufacturing techniques. This ensures that the gears, bearings, and other components can withstand sudden impacts and high torque fluctuations without deformation or failure.

2. Shock-Absorbing Features: Some gear reducer designs incorporate shock-absorbing features, such as flexible couplings, elastomeric elements, or torsionally flexible gear designs. These features help dampen and dissipate the energy from sudden shocks or torque spikes, reducing the impact on the entire system.

3. Torque Limiters: In applications where shock loads are common, torque limiters may be integrated into the gear reducer. These devices automatically disengage or slip when a certain torque threshold is exceeded, preventing damage to the gears and other components.

4. Overload Protection: Gear reducers can be equipped with overload protection mechanisms, such as shear pins or torque sensors. These mechanisms detect excessive torque and disengage the drive temporarily, allowing the system to absorb the shock or adjust to the sudden torque change.

5. Proper Lubrication: Adequate lubrication is essential for managing shock loads and sudden torque changes. High-quality lubricants reduce friction and wear, helping the gear reducer withstand dynamic forces and maintain smooth operation.

6. Dynamic Load Distribution: Gear reducers distribute dynamic loads across multiple gear teeth, which helps prevent localized stress concentrations. This feature minimizes the risk of tooth breakage and gear damage when subjected to sudden changes in torque.

By incorporating these design features and mechanisms, gear reducers can effectively handle shock loads and sudden changes in torque, ensuring the longevity and reliability of various industrial and mechanical systems.

After-sales Service: 7X24
Warranty: 18months
Certification: CE, ISO 9001:2008, API 11e
Samples:
US$ 5000/Set
1 Set(Min.Order)

|

Order Sample

Customization:
Available

gear gearbox

What are the considerations for choosing the appropriate lubrication for gear reducers?

Choosing the appropriate lubrication for gear reducers is crucial for ensuring optimal performance, longevity, and efficiency. Several considerations should be taken into account when selecting the right lubrication:

1. Load and Torque: The magnitude of the load and torque transmitted by the gear reducer affects the lubrication’s viscosity and film strength requirements. Heavier loads may necessitate higher viscosity lubricants.

2. Operating Speed: The speed at which the gear reducer operates impacts the lubrication’s ability to maintain a consistent and protective film between gear surfaces.

3. Temperature Range: Consider the temperature range of the operating environment. Lubricants with suitable viscosity indexes are crucial to maintaining performance under varying temperature conditions.

4. Contaminant Exposure: If the gear reducer is exposed to dust, dirt, water, or other contaminants, the lubrication should have proper sealing properties and resistance to contamination.

5. Lubrication Interval: Determine the desired maintenance interval. Some lubricants require more frequent replacement, while others offer extended operational periods.

6. Compatibility with Materials: Ensure that the chosen lubricant is compatible with the materials used in the gear reducer, including gears, bearings, and seals.

7. Noise and Vibration: Some lubricants have properties that can help reduce noise and dampen vibrations, improving the overall user experience.

8. Environmental Impact: Consider environmental regulations and sustainability goals when selecting lubricants.

9. Manufacturer Recommendations: Follow the manufacturer’s recommendations and guidelines for lubrication type, viscosity grade, and maintenance intervals.

10. Monitoring and Analysis: Implement a lubrication monitoring and analysis program to assess lubricant condition and performance over time.

By carefully evaluating these considerations and consulting with lubrication experts, industries can choose the most suitable lubrication for their gear reducers, ensuring reliable and efficient operation.

|

Customized Request

gear gearbox

How do gear reducers contribute to speed reduction and torque increase?

Gear reducers play a crucial role in mechanical systems by achieving speed reduction and torque increase through the principle of gear ratios. Here’s how they work:

Gear reducers consist of multiple gears with different sizes, known as gear pairs. These gears are meshed together, and their teeth interlock to transmit motion and power. The gear ratio is determined by the ratio of the number of teeth on the input gear (driver) to the number of teeth on the output gear (driven).

Speed Reduction: When a larger gear (output gear) is driven by a smaller gear (input gear), the output gear rotates at a slower speed than the input gear. This reduction in speed is proportional to the gear ratio. As a result, gear reducers are used to slow down the rotational speed of the output shaft compared to the input shaft.

Torque Increase: The interlocking teeth of gears create a mechanical advantage that allows gear reducers to increase torque output. When the input gear applies a force (torque) to the teeth, it is transmitted to the output gear with greater force due to the leverage provided by the larger diameter of the output gear. The torque increase is inversely proportional to the gear ratio and is essential for applications requiring high torque at lower speeds.

By selecting appropriate gear ratios and arranging gear pairs, gear reducers can achieve various speed reduction and torque multiplication factors, making them essential components in machinery and equipment where precise control of speed and torque is necessary.

China Custom Pumping Unit Factory Special Gear Reducer with Large Capacity   comer gearbox	China Custom Pumping Unit Factory Special Gear Reducer with Large Capacity   comer gearbox
editor by CX 2023-09-04